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Oil Pump: Installation

  1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL  (See INSPECTION )
  2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY 
    1. Remove any old packing (FIPG) material.

      HINT:

      Do not drop any oil onto the contact surfaces of the timing chain cover, cylinder head or cylinder block.

    2. Install a new O-ring onto the LH cylinder head.
      Fig 1: Identifying New O-Ring & LH Cylinder Head
      G05109081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the 4 locations shown in the figure below.

      Seal packing: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or the equivalent 

      Fig 2: Identifying Seal Packing
      G05109082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the timing chain cover as shown in the figure below.

      Seal packing: 

      Water pump part: 

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or the equivalent 

      Other parts: 

      Toyota Genuine Adhesive 1344, Three Bond 1344 or the equivalent 

      NOTE:
      • Install the timing chain cover within 3 minutes of applying the seal packing. The timing chain cover bolts and nuts must be tightened within 15 minutes of the installation. Otherwise, the seal packing must be removed and reapplied.
      • Do not apply seal packing to portion A.
        Fig 3: Applying Continuous Beads Of Seal Packing To Timing Chain Cover
        G05109084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Align the key way of the oil pump drive rotor with the rectangular portion of the crankshaft timing gear, and slide the timing chain cover into place.
      Fig 4: Aligning Key Way Of Oil Pump Drive Rotor
      G04962911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the timing chain cover with the 24 bolts and 2 nuts. Tighten the bolts and nuts uniformly in several steps.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

      NOTE: Pay attention not to wrap the chain and slipper over the timing chain cover seal line.

      Each bolt length is as follows 

      Fig 5: Identifying Timing Chain Cover Bolts & Nuts
      G05109908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      BOLT LENGTH SPECIFICATION

      Bolt Length
      A 25 mm (0.98 in.)
      B 55 mm (2.17 In.)
  3. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY 
    1. Install a new gasket and oil filter bracket with the 3 bolts and 2 nuts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 6: Identifying Oil Filter Bracket, Gasket, Bolts & Nuts
      G05109380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH  (See INSTALLATION )
  5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY  (See INSTALLATION )
  6. INSTALL WATER INLET  (See INSTALLATION )
  7. INSTALL VVT SENSOR  (See INSTALLATION )
  8. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY  (See INSTALLATION )
  9. INSTALL IGNITION COIL ASSEMBLY  (See INSTALLATION )
  10. INSTALL INTAKE AIR SURGE TANK  (See INSTALLATION )
  11. INSTALL NO. 2 SURGE TANK STAY  (See INSTALLATION )
  12. INSTALL NO. 1 SURGE TANK STAY  (See INSTALLATION )
  13. INSTALL OIL BAFFLE PLATE  (See INSTALLATION )
  14. INSTALL THROTTLE BODY BRACKET  (See INSTALLATION )
  15. INSTALL AIR CLEANER ASSEMBLY  (See INSTALLATION )
  16. INSTALL OIL PAN SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL OIL STRAINER SUB-ASSEMBLY  (See INSTALLATION )
  18. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY  (See INSTALLATION )
  19. INSTALL CRANKSHAFT PULLEY  (See INSTALLATION )
  20. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY  (See INSTALLATION )
  21. INSTALL NO. 2 IDLER PULLEY DUB-ASSEMBLY  (See INSTALLATION )
  22. INSTALL VANE PUMP ASSEMBLY  (See INSTALLATION )
  23. INSTALL OIL LEVEL GAUGE GUIDE  (See INSTALLATION )
  24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY  (See INSTALLATION )
  25. INSTALL COOLER COMPRESSOR ASSEMBLY  (See INSTALLATION )
  26. INSTALL GENERATOR ASSEMBLY 

    Refer to the procedures up to "INSTALL GENERATOR ASSEMBLY" (See INSTALLATION ).

  27. INSTALL FAN 

    Refer to the procedures up to "INSTALL FAN" (See INSTALLATION ).

  28. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) 

    Refer to the procedures up to "INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY" (See INSTALLATION ).

  29. INSTALL POWER STEERING LINK ASSEMBLY (for 2WD) 

    Refer to the procedures up to "INSTALL POWER STEERING LINK ASSEMBLY" (See INSTALLATION ).

  30. INSTALL POWER STEERING LINK ASSEMBLY (for 4WD) 

    Refer to the procedures up to "INSTALL POWER STEERING LINK ASSEMBLY" (See INSTALLATION ).

  31. INSTALL BATTERY 
  32. ADD ENGINE COOLANT  (See REPLACEMENT )
  33. ADD ENGINE OIL  (See REPLACEMENT  )
  34. ADD POWER STEERING FLUID 
  35. BLEED POWER STEERING FLUID  (See ON-VEHICLE INSPECTION )
  36. ADD DIFFERENTIAL OIL (for 4WD) 
  37. INSPECT DIFFERENTIAL OIL (for 4WD)  (See ON-VEHICLE INSPECTION )
  38. CHECK FOR ENGINE COOLANT LEAKAGE  (See REPLACEMENT )
  39. CHECK FOR ENGINE OIL LEAKAGE 
  40. CHECK FOR FUEL LEAKAGE 
  41. CHECK FOR EXHAUST GAS LEAKAGE 
  42. CHECK POWER STEERING FLUID LEAKAGE 
  43. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT )

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