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How To Proceed With Troubleshooting

HINT:

  1. VEHICLE BROUGHT TO WORKSHOP 
  2. CUSTOMER PROBLEM ANALYSIS 

    HINT:

    • In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand what the problem symptoms are, it is extremely important to ask the customer about the problem and the conditions at the time the malfunction occurred.
    • Gather as much information as possible for reference. Past problems that seem unrelated may also help in some cases.
    • The following 5 items are important points in the problem analysis:
    PROBLEM ANALYSIS CHART

    What Vehicle model, system name
    When Date, time, occurrence frequency
    Where Road conditions
    Under what conditions? Running conditions, driving conditions, weather conditions
    How did it happen? Problem symptoms
  3. INSPECT BATTERY VOLTAGE 
    1. Measure the battery voltage.

      Standard Voltage: 

      11 to 14 V 

      If the voltage is below 11V, recharge or replace the battery before proceeding to the next step.

  4. PROBLEM SYMPTOMS TABLE 
    1. Refer to Problem Symptoms Table (See PROBLEM SYMPTOMS TABLE ).

      Result 

      RESULT REFERENCE

      Result Proceed to
      Fault is not listed in Problem Symptoms Table A
      Fault is listed in Problem Symptoms Table B

      B: Go to step  6

      A: Go to Next Step 

  5. OVERALL ANALYSIS AND TROUBLESHOOTING* 
    1. Terminals of ECU (See TERMINALS OF ECU )
    2. Data List / Active Test (See DATA LIST / ACTIVE TEST )
  6. REPAIR OR REPLACE 
  7. CONFIRMATION TEST