BRAKE ACTUATOR (w/o VSC): Removal

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE FRONT BUMPER ASSEMBLY
HINT:

Refer to the instructions for Removal of the front bumper assembly (See REMOVAL ).
REMOVE GENERATOR ASSEMBLY (for 2ZR-FE)
HINT:

Refer to the instructions for Removal of the generator assembly (See REMOVAL ).
REMOVE GENERATOR ASSEMBLY (for 2AZ-FE)
HINT:

Refer to the instructions for Removal of the generator assembly (See REMOVAL ).
DRAIN BRAKE FLUID
NOTE: If brake fluid leaks onto any painted surface, immediately wash it off.
REMOVE FRONT WHEEL RH
REMOVE RADIATOR RESERVE TANK ASSEMBLY
1. Remove the 3 bolts and radiator reserve tank assembly.
  
  Fig 1: Locating Radiator Reserve Tank Assembly Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WINDSHIELD WASHER JAR ASSEMBLY
1. Remove the bolt and clamp and disconnect the motor connectors.
2. Separate the washer hose from the windshield washer jar assembly.
  
  Fig 2: Locating Washer Hoses And Motor Connectors Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 2 bolts, clamp and the windshield washer jar assembly from the body.
  
  Fig 3: Locating Windshield Washer Jar Assembly Bolt And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Release the lock lever and disconnect the brake actuator connector.
  NOTE: Be careful not to allow brake fluid to enter the removed connector.
  
  Fig 4: Disconnecting Brake Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the bolt.
  
  Fig 5: Locating Brake Line Clamp Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a union nut wrench (10 mm), disconnect the 6 brake lines from the actuator assembly.
  
  Fig 6: Disconnecting Brake Lines From Actuator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Use tags or make a memo to identify the places to reconnect.
  HINT:
  - *1: To front wheel cylinder RH
  - *2: To front wheel cylinder LH
  - *3: To rear wheel cylinder RH
  - *4: To rear wheel cylinder LH
  - *5: From 1st master cylinder
  - *6: From 2nd master cylinder
    
    Fig 7: Identifying Brake Lines
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 bolts, nut and brake actuator with bracket from the body.
  NOTE:
  - Do not damage the brake lines or wire harness.
  - Do not carry the brake actuator assembly by the connector.
    
    Fig 8: Locating Brake Actuator Bolts And Nuts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR
1. Remove the 3 bolts and brake actuator from the brake actuator bracket assembly.
  
  Fig 9: Locating Brake Actuator Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002