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Automatic Transaxle Assembly: Removal

  1. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  4. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  5. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  6. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  7. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  8. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  9. REMOVE HOOD SUB-ASSEMBLY 
    1. Disconnect the 2 washer hose clamps and washer hose.
      Fig 1: Locating Washer Hose Clamps And Washer Hose
      G06045084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and hood sub-assembly.
      Fig 2: Locating Hood Sub-Assembly And Bolts
      G06045085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  11. REMOVE FRONT WHEELS 
  12. REMOVE ENGINE UNDER COVER LH 
  13. REMOVE ENGINE UNDER COVER RH 
  14. DRAIN AUTOMATIC TRANSAXLE FLUID  (See REMOVAL )
  15. REMOVE NO. 2 CYLINDER HEAD COVER  (See REMOVAL )
  16. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  17. REMOVE AIR CLEANER CASE  (See REMOVAL )
  18. REMOVE BATTERY  (See REMOVAL )
  19. REMOVE BATTERY CARRIER  (See REMOVAL )
  20. DISCONNECT WIRE HARNESS  (See REMOVAL )
  21. DISCONNECT WIRE HARNESS AND CONNECTOR 
    1. Disconnect the speed sensor connector and wire harness clamp.
    2. Remove the bolt and transmission control cable bracket.
      Fig 3: Locating Transmission Control Cable Bracket Bolt
      G06044568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the transmission wire connector, park/neutral position switch connector and 2 wire harness clamps.
      Fig 4: Locating Park/ Neutral Position Switch Connector And Wire Harness Clamps
      G06044569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT BREATHER HOSE 
    1. Disconnect the breather hose.
      Fig 5: Locating Breather Hose
      G06044570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  (See REMOVAL )
  24. SECURE STEERING WHEEL  (See REMOVAL )
  25. REMOVE COLUMN HOLE COVER SILENCER SHEET  (See REMOVAL )
  26. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See REMOVAL )
  27. DISCONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See REMOVAL )
  28. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  29. REMOVE FRONT AXLE SHAFT NUT LH  (See REMOVAL )
  30. REMOVE FRONT AXLE SHAFT NUT RH 

    HINT:

    Perform the same procedure as the LH side.

  31. SEPARATE FRONT SPEED SENSOR LH  (See REMOVAL )
  32. SEPARATE FRONT SPEED SENSOR RH 

    HINT:

    Perform the same procedure as the LH side.

  33. SEPARATE TIE ROD END SUB-ASSEMBLY LH  (See REMOVAL )
  34. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  35. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  36. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  37. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  (See REMOVAL )
  38. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

  39. SEPARATE STEERING KNUCKLE WITH AXLE HUB LH  (See REMOVAL )
  40. SEPARATE STEERING KNUCKLE WITH AXLE HUB RH 

    HINT:

    Perform the same procedure as the LH side.

  41. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  42. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH  (See REMOVAL )
  43. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH  (See DISASSEMBLY )
  44. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH  (See DISASSEMBLY )
  45. INSTALL ENGINE HANGER  (See INSTALLATION )
  46. SUSPEND ENGINE ASSEMBLY 
    1. Attach the sling device to the engine hangers and chain block.
  47. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See REMOVAL )
  48. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY  (See INSTALLATION )
  49. REMOVE FRONT ENGINE MOUNTING INSULATOR  (See REMOVAL )
  50. REMOVE REAR ENGINE MOUNTING INSULATOR  (See REMOVAL )
  51. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the flywheel housing under cover.
    Fig 6: Locating Flywheel Housing Under Cover
    G04831209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Remove the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 7: Locating Drive Plate And Torque Converter Clutch Setting Bolts
      G04831210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    There will be one black colored bolt.

  53. DISCONNECT OIL COOLER TUBE 
    1. Remove the 2 hose clamps and bolt, and disconnect the oil cooler.
      Fig 8: Locating Oil Cooler Tube And Clamps
      G06012198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Remove the transmission oil level gauge sub-assembly.
    2. Remove the bolt and transmission oil filler tube sub-assembly.
    3. Remove the O-ring from the transmission oil filler tube sub-assembly.
      Fig 9: Locating Transmission Oil Filler Tube Sub-Assembly
      G06012199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  56. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with a transmission jack.
  57. SEPARATE ENGINE MOUNTING INSULATOR LH 
    1. Remove the through bolt and nut, and separate the engine mounting insulator LH.
      Fig 10: Locating Engine Mounting Insulator Bolt
      G06008797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the 7 bolts and automatic transaxle from the engine.
      Fig 11: Locating Automatic Transaxle Bolts
      G04828758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and remove the engine mounting bracket LH from the automatic transaxle.
      Fig 12: Locating Engine Mounting Bracket Bolts
      G06012203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 4 bolts and remove the front engine mounting bracket from the automatic transaxle.
      Fig 13: Locating Front Engine Mounting Bracket Bolt
      G06012204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and remove the rear engine mounting bracket from the automatic transaxle.
    Fig 14: Locating Rear Engine Mounting Bracket Bolt
    G06012205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket from the automatic transaxle.
      Fig 15: Locating No. 1 Transmission Control Cable Bracket Bolts
      G06044580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole cover sub-assembly.
      Fig 16: Locating Speedometer Driven Hole Cover Sub-Assembly Bolt
      G05400288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
  1. Remove the torque converter clutch from the automatic transaxle.
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