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Front Door Lock: Installation

  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock) 
    1. Install the front door inside locking cable assembly.
    Fig 1: Identifying Front Door Lock Remote Control Cable Assembly (W/ Power Door Lock)
    G06036396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock) 
    1. Install the front door inside locking cable assembly.
      Fig 2: Identifying Front Door Inside Locking Cable Assembly (W/ Power Door Lock)
      G06036398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 3 claws.
    Fig 3: Identifying Front Door Inside Locking Cable Assembly With Claws
    G06036397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock) 
    1. Install the front door lock remote control cable assembly.
    Fig 4: Identifying Front Door Lock Remote Control Cable Assembly (W/O Power Door Lock)
    G06036394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock) 
    1. Install the front door lock remote control cable assembly.
  5. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock) 
    1. Apply MP grease to the sliding parts of the front door lock assembly.
      Fig 5: Identifying Front Door Lock Remote Control Cable Assembly
      G06036406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the front door lock open rod to the front door lock assembly.
    3. Make sure that the front door lock open rod is securely connected to the front door lock assembly.
    4. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 6: Identifying Front Door Lock Assembly With Screws
      G06036407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock) 
    NOTE:
    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.
    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock assembly.
    1. Apply MP grease to the sliding parts of the front door lock assembly
    2. Install a new door lock wiring harness seal to the front door lock assembly.
    3. Insert the front door lock open rod to the front door lock assembly.
    4. Make sure that the front door lock open rod is securely connected to the front door lock assembly.
    5. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 7: Identifying Front Door Lock Assembly With Screws
      G06036408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY  (See REASSEMBLY )
  8. INSTALL FRONT DOOR OUTSIDE HANDLE COVER  (See REASSEMBLY )
  9. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY  (See REASSEMBLY )
  10. INSTALL FRONT DOOR GLASS RUN  (See REASSEMBLY )
  11. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY  (See REASSEMBLY )
  12. INSTALL FRONT DOOR SERVICE HOLE COVER (w/o Power Door Lock)  (See REASSEMBLY )
  13. INSTALL FRONT DOOR SERVICE HOLE COVER (w/ Power Door Lock)  (See REASSEMBLY )
  14. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP  (See REASSEMBLY )
  15. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY  (See REASSEMBLY )
  16. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See REASSEMBLY )
  17. INSTALL FRONT ARMREST UPPER BASE PANEL (w/ o Power Window)  (See REASSEMBLY )
  18. INSTALL FRONT ARMREST UPPER BASE PANEL (w/ Power Window)  (See REASSEMBLY )
  19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL  (See REASSEMBLY )
  20. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)  (See REASSEMBLY )