Windshield Glass: Installation

1. Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

Fig 1: Identifying Application Area Of No. 2 Windshield Glass Stoppers With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard Dimension 

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

1. Using a brush or a sponge, coat the application area of windshield glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   Fig 2: Identifying No. 1 Windshield Glass Stoppers To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.

Fig 3: Identifying Application Area Of Windshield Glass Adhesive Dam With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the windshield glass.
   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Align the matchmarks on the windshield glass and vehicle body.
      NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
   4. Remove the windshield glass.
   Fig 4: Placing Matchmarks On Windshield Glass And Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 5: Identifying Adhesive Correct And Incorrect Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or a sponge, coat the application area of adhesive with Primer G.
   Fig 6: Coating Application Area Of Adhesive With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   ADHESIVE DIMENSION
   
   

   Area	Dimension
   a	9.0 mm (0.354 in.)
   b	4.0 mm (0.157 in.)
   c	6.6 mm (0.260 in.)
   d	13.6 mm (0.535 in.)
   e	7.0 mm (0.276 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT:

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive: Toyota Genuine Windshield Glass Adhesive or equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame 

      TEMPERATURE SPECIFICATION
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass, as shown in the illustration.
   Fig 7: Applying Adhesive To Glass Notches Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard Dimension 

   ADHESIVE DIMENSION
   
   

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	9.0 mm (0.354 in.)
   d	6.6 mm (0.260 in.)

   HINT:

   Apply adhesive onto the ceramic notches.

5. Install the windshield glass assembly.
   1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
      Fig 8: Identifying Windshield Glass Installation Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.

      HINT:

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
   NOTE: Do not drive the vehicle for the time described in the table below.
   Fig 9: Identifying Windshield And Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Minimum Time 

   TEMPERATURE SPECIFICATION
   
   

   Temperature	Minimum Time prior to Driving Vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

Return the front section of the roof headlining assembly to the original position.