Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using a vernier caliper and a straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter contact surface of the drive plate.
   Fig 1: Measuring Dimension A

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A.

   Standard dimension: 

   A + 1 mm (0.0394 in.) or more 

   NOTE: Subtract the thickness of the straightedge from the measured value to obtain dimension B.
   Fig 2: Measuring Dimension B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF WS, and install it to the hole cover.
2. Install the hole cover to the transaxle case with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 3: Locating Hole Cover O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the 2 oil cooler hoses to the 2 unions with the 2 hose clamps.
2. Install the oil cooler tube to the automatic transaxle with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 4: Locating Oil Cooler Hoses, Unions With Hose Clamps

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF WS, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the transmission oil level gauge sub-assembly.

Fig 5: Locating Transmission Oil Level Gauge Bolt

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1. Install the cable bracket with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 6: Locating No. 1 Transmission Control Cable Bracket Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle with the 5 upper side mounting bolts to the engine.

   Torque: Bolt A 

   64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (469 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   46 N*m (469 kgf*cm, 34 ft.*lbf) 

   Fig 7: Locating Automatic Transaxle Upper Side Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 4 lower side mounting bolts.

   Torque: Bolt D 

   44 N*m (448 kgf*cm, 32 ft.*lbf) 

1. Apply a few drops of adhesive to 2 or 3 threads of the 6 torque converter clutch mounting bolt tips.

   Adhesive: 

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent  .

   Fig 9: Applying Adhesive Of Torque Converter Clutch Mounting Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE: Install the black colored bolt first, and then the silver colored 5 bolts.
3. Install the flywheel housing under cover.

Fig 10: Locating Torque Converter Clutch Mounting Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the mounting bracket with the 3 bolts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 11: Locating Engine Mounting Bracket Bolts - LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the mounting bracket with the 3 bolts.

   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Fig 12: Locating Front Engine Mounting Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the mounting bracket with the 2 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

   Fig 13: Locating Rear Engine Mounting Bracket Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the wire harness bracket and transmission control cable support with the 2 bolts.

   Torque: Bolt A 

   13 N*m (132 kgf*cm, 10 ft.*lbf) 

   Bolt B 

   12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 14: Locating Transmission Control Cable Support Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the 5 wire harness clamps.
3. Connect the 2 speed sensor connectors.
4. Connect the transmission wire connector.
5. Connect the park/neutral position switch connector.

HINT:

See the steps from "Engine Assembly with Transaxle" through "Check Speed Sensor Signal" (See INSTALLATION ).

HINT:

Perform RESET MEMORY (AT initialization) when replacing the automatic transaxle assembly (See INITIALIZATION ).