Input Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.

REMOVE 4TH GEAR
1. Hold the input shaft assembly in a vise using aluminum plates.
2. Using 2 screwdrivers and a hammer, remove the input shaft rear bearing shaft snap ring from the input shaft.
  HINT:
  
  Use a piece of cloth to keep the snap ring from flying.
  
  Fig 1: Removing Input Shaft Rear Bearing Shaft Snap Ring From Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, remove the input shaft rear bearing and 4th gear.
  SST 09950-00020
  
  NOTE: Do not overtighten SST.
  
  Fig 2: Removing Input Shaft Rear Bearing And 4th Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 4TH GEAR NEEDLE ROLLER BEARING
1. Remove the 4th gear needle roller bearing from the input shaft.
  
  Fig 3: Identifying 4th Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 4 SYNCHRONIZER RING
1. Remove the No. 4 synchronizer ring from the No. 2 transmission clutch hub.
  
  Fig 4: Identifying No. 4 Synchronizer Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 4TH GEAR BEARING SPACER
1. Remove the 4th gear bearing spacer from the No. 2 transmission clutch hub.
  
  Fig 5: Identifying 4th Gear Bearing Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 3RD GEAR
1. Using 2 screwdrivers and a hammer, remove the No. 2 clutch hub setting shaft snap ring from the input shaft.
  HINT:
  
  Use a piece of cloth to keep the snap ring from flying.
  
  Fig 6: Removing No. 2 Clutch Hub Setting Shaft Snap Ring From Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, remove the No. 2 transmission clutch hub and 3rd gear from the input shaft.
  SST 09950-00020
  
  NOTE: Do not overtighten SST.
  
  Fig 7: Removing No. 2 Transmission Clutch Hub And 3rd Gear From Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 3RD GEAR NEEDLE ROLLER BEARING
1. Remove the 3rd gear needle roller bearing from the input shaft.
  
  Fig 8: Identifying 3rd Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 3 SYNCHRONIZER RING
1. Remove the No. 3 synchronizer ring from the 3rd gear.
  
  Fig 9: Identifying No. 3 Synchronizer Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 TRANSMISSION HUB SLEEVE
1. Remove the No. 2 transmission hub sleeve, 3 No. 2 synchromesh shifting keys, and 3 No. 2 synchromesh shifting key springs from the No. 2 transmission clutch hub.
  HINT:
  
  Use a piece of cloth to keep the shifting keys and shifting key springs from flying.
  
  Fig 10: Identifying No. 2 Transmission Hub Sleeve, No. 2 Synchromesh Shifting Keys And No. 2 Synchromesh Shifting Key Springs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INPUT SHAFT FRONT BEARING
1. Using SST and a press, remove the input shaft front bearing (inner race) from the input shaft.
  SST 09950-00020
  
  NOTE: Do not overtighten SST.
  
  Fig 11: Removing Input Shaft Front Bearing (Inner Race) From Input Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002