Automatic Transaxle Unit: Reassembly

1. Check each bearing position and installation direction.
   Fig 1: Exploded View Of Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the lip of a new No. 1 transaxle case oil seal with MP grease.
   Fig 2: Installing No. 1 Transaxle Case Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, drive in the No. 1 transaxle case oil seal.

   SST 09554-14010, 09950-70010 (09951-07100) 

   Oil seal driven in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

1. Coat the lip of a new No. 2 transaxle case oil seal with MP grease.
   Fig 3: Installing No. 2 Transaxle Case Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, drive in the No. 2 transaxle case oil seal.

   SST 09726-27012 (09726-02041), 09950-70010 (09951-07150) 

   Oil seal driven in depth: 2.2 to 3.2 mm (0.0866 to 0.126 in.) 

1. Install the No. 1 transaxle case plate onto the transaxle case.
   Fig 4: Identifying No. 1 Transaxle Case Plate Onto Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, install the front drive pinion rear tapered roller bearing to the transaxle case.

   SST 09950-60010 (09951 -00610), 09950-70010 (09951-07150) 

1. Install the thrust bearing to the transaxle housing.
   Fig 5: Installing Front Drive Pinion Front Tapered Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install a new front drive pinion front tapered roller bearing to the transaxle housing.

   SST 09950-60010 (09951 -00650), 09950-70010 (09951-07150) 

   Fig 6: Installing Front Drive Pinion Front Tapered Roller Bearing To Transaxle Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the differential gear lube apply tube to the transaxle housing.

Fig 7: Locating Differential Gear Lube Apply Tube

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bearing lock plate to the transaxle housing with the bolt.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Fig 8: Locating Bearing Lock Plate And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, install the counter drive gear hole snap ring to the transaxle case.
   Fig 9: Identifying Counter Drive Gear Hole Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a hammer, install the counter drive gear bearing outer race LH to the transaxle case.

   SST 09950-60020 (09951 -00890), 09950-70010 (09951-07150) 

2. Install the counter drive gear bearing inner race LH and angular ball to the transaxle case.
   Fig 10: Installing Counter Drive Gear Bearing LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a hammer, install the counter drive gear bearing outer race RH to the transaxle case.

   SST 09950-60020 (09951 -00890), 09950-70010 (09951-07150) 

2. Install the counter drive gear bearing RH to the transaxle case.

1. Coat the lip of a new manual valve lever shaft oil seal with MP grease.
   Fig 11: Installing Manual Valve Lever Shaft Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, install the new manual valve lever shaft oil seal.

   SST 09950-60010 (09951-00220), 09950-70010 (09951-07100) 

   Oil seal driven in depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) 

   Fig 12: Installing Manual Valve Lever Shaft Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the differential drive pinion to the counter driven gear.

   SST 09950-60010 (09951 -00350), 09950-70010 (09951-07150) 

   NOTE: When replacing the counter driven gear, replace the counter drive gear in the transaxle case as well.
   Press in the differential drive pinion until it comes into contact with the counter driven gear.

Fig 13: Installing Differential Drive Pinion To Counter Driven Gear

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a plastic hammer, install a new differential drive pinion plug to the differential drive pinion.

   SST 09221 -25026 (09221 -00071) 

   Standard clearance: 2.5 to 3.5 mm (0.0984 to 0.137 in.) 

   Fig 14: Installing Differential Drive Pinion Plug

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the counter driven gear and drive pinion thrust bearing to the transaxle case.

1. Coat the parking lock pawl shaft with ATF.
   Fig 15: Identifying Parking Lock Pawl

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the parking lock pawl, parking lock pawl shaft torsion spring and parking lock pawl shaft to the transaxle case.

Fig 16: Identifying Parking Lock Pawl Shaft Torsion Spring And Parking Lock Pawl Shaft

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the manual valve lever shaft to the transaxle case.

Fig 17: Installing Manual Valve Lever Shaft

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking lock rod sub-assembly to the manual valve lever.
   Fig 18: Identifying Parking Lock Rod Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the manual valve lever sub-assembly with ATF.
2. Install the manual valve lever and a new manual valve lever spacer to the manual valve lever shaft.
3. Using a pin punch and hammer, drive in the pin.
   Fig 19: Identifying Manual Valve Lever Shaft And Manual Valve Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the spacer and the lever shaft to align the smaller hole of the spacer with the staking position mark on the lever shaft.
5. Using a pin punch, stake the spacer through the small hole.
6. Check that the spacer does not turn.

Fig 20: Turning Spacer And Lever Shaft

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the manual valve lever shaft retainer spring to the manual valve lever shaft.
   Fig 21: Installing Manual Valve Lever Shaft Retainer Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the parking lock pawl bracket, parking lock rod and cam guide to the transaxle case with the 3 bolts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Fig 22: Identifying Parking Lock Pawl Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the counter drive gear to the transaxle case.

   SST 09223-15030, 09527-17011, 09950-60010 (09951-00650), 09950-70010 (09951-07150) 

Fig 23: Installing Counter Drive Gear

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the planetary gear assembly to the transaxle case.

   SST 09950-60010 (09951 -00480), 09223-15030, 09527-17011, 09950-70010 (09951-07150) 

   Fig 24: Installing Planetary Gear Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Secure the counter driven gear with the parking lock pawl.
   Fig 25: Identifying Parking Lock Pawl

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install a new lock nut washer and nut.

   SST 09387-00120 

   Torque: 280 N*m (2855 kgf*cm, 207 ft.*lbf) 

   Fig 26: Installing Lock Nut Washer And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a small torque wrench, measure the rotating torque while turning the counter drive gear at 60 turns per minute.

   SST 09387-00120 

   Rotating torque: 

   0.20 to 0.49 N*m (2.0 to 5.0 kgf*cm, 1.8 to 4.3 in.*lbf) 

   Fig 27: Turning Counter Drive Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a hammer, stake the lock nut washer.

   SST 09930-00010 

   Fig 28: Staking Lock Nut Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new No. 2 1st and reverse brake piston O-rings with ATF, and install them to the No. 2 1st and reverse brake piston.

Fig 29: Identifying NO. 2 1st And Reverse Brake Piston O-Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the No. 2 1st and reverse brake piston with ATF, and install it to the transaxle case.

Fig 30: Identifying NO. 2 1st And Reverse Brake Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 1st and reverse brake return spring sub-assembly to the transaxle case.
   Fig 31: Inspecting 1st And Reverse Brake Return Spring Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, a press and a screwdriver, install the snap ring.

   SST 09387-00070 

1. Install the 4 plates, 4 discs and flange to the transaxle case.
   Fig 32: Identifying Plates, Discs And Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the snap ring.

1. Install the planetary sun gear and needle roller bearing to the planetary gear assembly.
   Fig 33: Installing Front Planetary Sun Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new 2nd brake cylinder O-rings with ATF, and install them into the 2nd brake cylinder.

Fig 34: Identifying 2nd Brake Cylinder O-Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 2nd brake piston with ATF, and install it into the 2nd brake cylinder.

Fig 35: Installing 2nd Brake Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the piston return spring.
   Fig 36: Identifying Piston Return Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Place SST on the piston return spring, and compress the piston return spring with a press.

   SST 09387-00060 

3. Using a screwdriver, install the snap ring.

Fig 37: Compressing Piston Return Spring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the outer race retainer to the No. 2 one-way clutch.
   Fig 38: Locating Outer Race Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 one-way clutch and 2nd brake piston assembly to the rear planetary gear assembly.
   Fig 39: Identifying No. 2 One-Way Clutch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 thrust bearing race, the planetary gear thrust needle roller bearing and thrust bearing race to the rear planetary gear assembly.
   Fig 40: Identifying Rear Planetary Gear Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear planetary gear assembly to the transaxle case.
   Fig 41: Identifying Rear Planetary Gear Assembly To Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the snap ring.

1. Install the 2nd brake piston sleeve to the transaxle case.
   Fig 42: Identifying 2nd Brake Piston Sleeve To Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 discs, 3 No. 1 2nd brake plates and 2 2nd brake flanges to the transaxle case.
   Fig 43: Identifying Discs And No. 1 2nd Brake Plates

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the 2 snap rings to the transaxle case.
   Fig 44: Locating Snap Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 thrust washer to the rear planetary gear assembly.
   Fig 45: Identifying One-Way Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the one-way clutch assembly to the rear planetary sun gear assembly.

1. Install the thrust needle roller bearing and the washer to the rear planetary sun gear.
   Fig 46: Identifying Rear Planetary Sun Gear Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear planetary sun gear assembly.
   Fig 47: Identifying Rear Planetary Sun Gear Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear No. 2 planetary sun gear thrust needle roller bearing to the rear planetary sun gear.
   Fig 48: Identifying Rear No. 2 Planetary Sun Gear Thrust Needle Roller Bearing To Rear Planetary Sun Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the direct clutch hub.
   Fig 49: Identifying Direct Clutch Hub

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 3 thrust bearing race, the thrust needle roller bearing and the C-2 hub thrust bearing race to the direct clutch hub.
   Fig 50: Identifying Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Measure the flange thickness. (Dimension A)
   Fig 51: Identifying Flange Thickness

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 discs, 2 plates and flange to the transaxle case.
   Fig 52: Identifying Discs, Plates And Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF and install it to the direct clutch drum.

Fig 53: Locating Direct Clutch Drum O-Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF and install them to the direct clutch piston.

1. Coat the direct clutch drum with ATF.
   Fig 54: Locating Direct Clutch Drum

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Align a cutout on the intermediate shaft assembly with the matchmark on the direct clutch drum and install the direct clutch drum to the intermediate shaft assembly.

Fig 55: Aligning Cutout On Intermediate Shaft Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the direct clutch piston with ATF and install it to the intermediate shaft.

Fig 56: Installing Direct Clutch Piston Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the direct clutch return spring onto the direct clutch piston.
   Fig 57: Installing Direct Clutch Return Spring Onto Direct Clutch Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Place SST on the piston return spring and compress the springs with a press.

   SST 09387-00020 

3. Using snap ring pliers, install the snap ring to the direct clutch drum.

1. Coat the 3 direct clutch plates, 3 discs and direct clutch flange with ATF and install them to the intermediate shaft.
2. Install the snap ring to the intermediate shaft.

Fig 58: Installing Direct Clutch Disc

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the 3 plates, 3 discs and flange with ATF, and install them to the intermediate shaft.
   Fig 59: Identifying Plates, Discs And Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the snap ring to the intermediate shaft.

1. Install the intermediate shaft assembly to the transaxle case.
   Fig 60: Identifying Intermediate Shaft Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bearing to the intermediate shaft.
   Fig 61: Installing Rear Clutch Drum Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 4 new gaskets to the transaxle case.
   Fig 62: Identifying Transaxle Case Gaskets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new needle roller bearing with ATF.
2. Using SST and a press, install the needle roller bearing into the rear transaxle cover.

   SST 09950-60010 (09951 -00190, 09952-06010), 09950-70010 (09951-07100) 

   Standard clearance: 25.1 mm (0.988 in.) 

Fig 63: Installing Rear Transaxle Cover Needle Roller Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Compress the 3 oil seal rings from both sides to reduce dimension A.

   Dimension A: 5.0 mm (0.197 in.) 

2. Coat 3 oil seal rings with ATF and install them to the rear transaxle cover.
   Fig 64: Identifying Clutch Drum Oil Seal Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF and install them to the 2nd coast and overdrive brake piston.

Fig 65: Locating 2nd Coast And Overdrive O-Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the piston with ATF and install it to the rear transaxle cover.

Fig 66: Identifying Rear Transaxle Cover

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the overdrive brake return spring sub-assembly and snap ring to the rear transaxle cover.

   SST 09387-00070 

   NOTE:

   • Stop the press when the spring seat is lowered 1 to 2 mm (0.0393 to 0.0787 in.) from the snap ring groove. This prevents the spring seat from being deformed.
   • Do not expand the snap ring excessively.
     Fig 67: Identifying Overdrive Brake Return Spring Sub-Assembly

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 4 new O-rings with ATF, and install them to the 4 rear transaxle cover plugs.
2. Install the 4 rear transaxle cover plugs to the rear transaxle cover.

Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 68: Locating Rear Transaxle Cover Plug

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply seal packing to the transaxle case.

   Seal packing: 

   Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent 

   Fig 69: Identifying Rear Transaxle Cover Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rear transaxle cover assembly with the 11 bolts.

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

   Fig 70: Locating Rear Transaxle Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the forward clutch hub sub-assembly onto the transaxle case.
   Fig 71: Identifying Forward Clutch Hub Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the bearing to the forward clutch hub.
   Fig 72: Identifying Forward Clutch Hub Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new input shaft oil seal ring with ATF, and install it to the input shaft.

Fig 73: Identifying Input Shaft Oil Seal Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new clutch piston O-ring with ATF, and install it to the forward clutch piston.
   Fig 74: Locating Forward Clutch Piston O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the forward clutch piston to the input shaft.

Fig 75: Identifying Forward Clutch Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the return spring and clutch balancer to the input shaft.
   Fig 76: Identifying Forward Clutch Return Spring Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, a press and snap ring pliers, install the snap ring to the input shaft.

   SST 09320-89010 

   Fig 77: Installing Snap Ring To Input Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 plates, 4 discs and flange.
   Fig 78: Installing Front Clutch Disc

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the snap ring to the input shaft.

1. Install the bearing to the input shaft assembly.
   Fig 79: Identifying Stator Shaft Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the input shaft assembly to the transaxle case.

Fig 80: Installing Input Shaft Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets to the transaxle case.

Fig 81: Locating Transaxle Case Gaskets

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the differential gear assembly to the transaxle case.
   Fig 82: Identifying Differential Gear Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the oil pump assembly with the 7 bolts.

   Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) 

   Fig 83: Locating Oil Pump Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply seal packing to the transaxle case.

   Seal packing: 

   Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent 

   Fig 84: Identifying Seal Packing To Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transaxle housing with the 14 bolts.

   Torque: Bolt A 

   29 N*m (296 kgf*cm, 21 ft.*lbf) 

   Bolt B 

   22 N*m (224 kgf*cm, 16 ft.*lbf) 

   Fig 85: Identifying Transaxle Housing Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF and install them to the C-2 accumulator piston.
   NOTE: Do not damage the O-rings.
   Fig 86: Locating C-2 Accumulator Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spring and C-2 accumulator piston.

   Accumulator Spring 

Fig 87: Identifying Spring And C-2 Accumulator Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF and install them to the C-3 accumulator piston.
   NOTE: Do not damage the O-rings.
   Fig 88: Locating C-3 Accumulator Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spring and C-3 accumulator piston.

Accumulator Spring 

Fig 89: Identifying Spring And C-3 Accumulator Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF and install them to the B-2 accumulator piston.
   NOTE: Do not damage the O-rings.
   Fig 90: Locating O-rings And B-2 Accumulator Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spring and B-2 accumulator piston.

Accumulator Spring 

Fig 91: Identifying Spring And B-2 Accumulator Piston

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the spring and check ball body.
   Fig 92: Locating Check Ball Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new brake drum gasket.
   Fig 93: Identifying Brake Drum Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new transaxle case gasket with ATF, and install it to the transaxle case.
   Fig 94: Locating Transaxle Case Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle case.

Fig 95: Locating Transaxle Case 2nd Brake Gasket

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it into the transmission wire.
   Fig 96: Locating Transmission Wire Location

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Insert the transmission wire to the transaxle.
   Fig 97: Identifying Transmission Wire Of Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the transmission wire with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 98: Locating Transaxle Case Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the groove of the manual valve with the pin of the manual valve lever.
2. Temporarily install the valve body with the 13 bolts.

   Bolt length: 

   Bolt A: 32 mm (1.26 in.) 

   Bolt B: 22 mm (0.866 in.) 

   Bolt C: 55 mm (2.17 in.) 

   Bolt D: 45 mm (1.77 in.) 

   Fig 99: Identifying Valve Body And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Temporarily install the detent spring and detent spring cover with the 2 bolts.

   Bolt length: 

   Bolt A: 14 mm (0.551 in.) 

   Bolt B: 45 mm (1.77 in.) 

4. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
5. Tighten the 15 bolts.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Fig 100: Identifying Detent Spring And Detent Spring Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the 5 solenoid connectors.
7. Install the ATF temperature sensor with the lock plate and bolt.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Bolt length: 

   55 mm (2.17 in.) 

Fig 101: Locating Solenoid Connectors

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new gasket with ATF, and install it to the oil strainer.
   Fig 102: Identifying Oil Strainer Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the valve body oil strainer assembly to the automatic transaxle with the 3 bolts.

   Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

   Fig 103: Locating Oil Strainer Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 magnets to the oil pan.
2. Install a new oil pan gasket to the oil pan.
   Fig 104: Identifying Magnets To Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil pan with the 19 bolts.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

1. Install the breather plug to the transaxle case.
   Fig 105: Identifying Breather Plug To Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the breather plug hose to the breather plug.
   Fig 106: Identifying Breather Plug

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 5 new O-rings with ATF, and install them to the 5 No. 1 transaxle case plugs.
2. Install the 4 No. 1 transaxle case plugs to the transaxle housing and transaxle case.

   Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 107: Locating No. 1 Transaxle Case Plug And Transaxle Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the No. 1 transaxle case plug to the transaxle case.

   Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

   Fig 108: Locating No. 1 Transaxle Case Plug

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them into the 2 oil cooler tube unions.
2. Install the 2 oil cooler tube unions to the transaxle case.

   Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf) 

   Fig 109: Identifying Oil Cooler Tube Union

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the speed sensor.
   Fig 110: Locating Speed Sensor

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the speed sensor to the transaxle case with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

1. Install the park/neutral position switch assembly to the automatic transaxle.
2. Temporarily install the 2 bolts.
   Fig 111: Locating Park/Neutral Position Switch Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Replace the lock plate with a new one and tighten the manual valve shaft nut.

   Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

4. Temporarily install the control shaft lever.
5. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
6. Remove the control shaft lever.
   Fig 112: Removing Control Shaft Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Align the groove with the neutral basic line.
   Fig 113: Aligning Groove With Neutral Basic Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Hold the switch in this position and tighten the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

9. Using a screwdriver, stake the nut with the lock plate.
   Fig 114: Staking Lock Plate Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Install the control shaft lever with the nut and washer.

    Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    Fig 115: Locating Control Shaft Lever, Washer And Nut

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002