Problem Symptoms Table
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
HINT:
If possible, perform a road test as part of diagnosis. Note any unusual behavior, and conditions that cause the problem to occur. Based on the power flow and configuration of the gears in the transaxle, determine what parts require special attention if inspection and disassembly is necessary.
Manual Transaxle System
PROBLEM SYMPTOMS CHART
| Symptom | Suspected Area | See page | ||
|---|---|---|---|---|
| Abnormal noise | Oil level (Low) | MANUAL TRANSAXLE OIL | ||
| Oil (Wrong) | - | |||
| Clutch release bearing (Worn or damaged) | REMOVAL | |||
| Clutch disc (Worn or damaged)(1) | REMOVAL | |||
| Synchronizer ring (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Synchronizer ring (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Gear (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Gear (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Bearing (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Bearing (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Bearing (Differential case) (Worn or damaged) | MANUAL TRANSAXLE UNIT | |||
| Oil leak | Oil level (High) | MANUAL TRANSAXLE OIL | ||
| Gasket (Damaged) | MANUAL TRANSAXLE UNIT | |||
| Oil seal (Worn or damaged) | MANUAL TRANSAXLE UNIT | |||
| Hard shifting or impossible to shift | Oil (Wrong) | - | ||
| Clutch (Dragging) | REMOVAL | |||
| Shift and select lever assembly (Worn or damaged) | SHIFT AND SELECT LEVER SHAFT | |||
| Control cable (Faulty) | TRANSMISSION CONTROL CABLE | |||
| Shift fork (Worn) | MANUAL TRANSAXLE UNIT | |||
| Synchronizer ring (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Synchronizer ring (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Shift key spring (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Shift key spring (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Gear (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Gear (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Hub sleeve (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Hub sleeve (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Jumps out of gear or shift lever moves excessively | Shift fork (Worn) | MANUAL TRANSAXLE UNIT | ||
| Hub sleeve (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Hub sleeve (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Gear (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Gear (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
| Bearing (Input shaft) (Worn or damaged) | INPUT SHAFT | |||
| Bearing (Output shaft) (Worn or damaged) | OUTPUT SHAFT | |||
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