Service Data
MF1A TRANSFER / 4WD / AWD - SERVICE DATA
| Transfer case front oil seal | Drive in depth | 9.7 to 10.3 mm (0.382 to 0.406 in.) |
| Transfer case front oil seal (for RH Side) | Drive in depth | 33.7 to 34.3 mm (1.327 to 1.350 in.) |
| Transfer case rear oil seal | Drive in depth | 1.1 to 1.9 mm (0.0433 to 0.0748 in.) |
| Compression spring | Minimum length | 41.5 mm (1.63 in.) |
| Drive pinion preload (at starting) | ||
| Drive pinion and ring gear (without SST) | 0.39 to 0.69 N*m (4.0 to 7.0 kgf*cm, 3.5 to 6.1 in.*lbf) | |
| Drive pinion and ring gear (with SST) | 0.28 to 0.50 N*m (2.9 to 5.1 kgf*cm, 2.5 to 4.4 in.*lbf) | |
| Total preload (at starting) (without SST) | 0.25 to 0.44 N*m (2.5 to 4.5 kgf*cm, 2.2 to 3.9 in.*lbf) + Driven pinion preload | |
| Total preload (at starting) (with SST) | 0.18 to 0.32 N*m (1.8 to 3.3 kgf*cm, 1.6 to 2.8 in.*lbf) + Driven pinion preload | |
| Ring gear backlash | 0.10 to 0.18 mm (0.00394 to 0.00709 in.) | |
| Ring gear runout | 0.06 mm (0.00236 in.) | |
| Transfer ring gear mounting case runout | 0.04 mm (0.00157 in.) | |
| Driven pinion preload (at starting) | ||
| New bearing (without SST) | 0.69 to 1.27 N*m (7.0 to 13.0 kgf*cm, 6.1 to 11.2 in.*lbf) | |
| New bearing (with SST) | 0.53 to 0.97 N*m (5.4 to 9.9 kgf*cm, 4.7 to 8.6 in.*lbf) | |
| Reused bearing (without SST) | 0.39 to 0.69 N*m (4.0 to 7.0 kgf*cm, 3.5 to 6.1 in.*lbf) | |
| Reused bearing (with SST) | 0.28 to 0.50 N*m (2.9 to 5.1 kgf*cm, 2.5 to 4.4 in.*lbf) | |
| Thrust washer thickness (Backlash adjust) | Mark | |
| 50 | 2.05 mm (0.0807 in.) | |
| 51 | 2.08 mm (0.0819 in.) | |
| 52 | 2.11 mm (0.0831 in.) | |
| 53 | 2.14 mm (0.0843 in.) | |
| 54 | 2.17 mm (0.0854 in.) | |
| 55 | 2.20 mm (0.0866 in.) | |
| 56 | 2.23 mm (0.0878 in.) | |
| 57 | 2.26 mm (0.0890 in.) | |
| 58 | 2.29 mm (0.0902 in.) | |
| 59 | 2.32 mm (0.0913 in.) | |
| 60 | 2.35 mm (0.0925 in.) | |
| 61 | 2.38 mm (0.0937 in.) | |
| 62 | 2.41 mm (0.0949 in.) | |
| 63 | 2.44 mm (0.0961 in.) | |
| 64 | 2.47 mm (0.0973 in.) | |
| 65 | 2.50 mm (0.0984 in.) | |
| 66 | 2.53 mm (0.0996 in.) | |
| 67 | 2.56 mm (0.1008 in.) | |
| 68 | 2.59 mm (0.1020 in.) | |
| 69 | 2.62 mm (0.1031 in.) | |
| 70 | 2.65 mm (0.1043 in.) | |
| 71 | 2.68 mm (0.1055 in.) | |
| 72 | 2.71 mm (0.1067 in.) | |
| 73 | 2.74 mm (0.1079 in.) | |
| 74 | 2.77 mm (0.1091 in.) | |
| 75 | 2.80 mm (0.1102 in.) | |
| 76 | 2.83 mm (0.1114 in.) | |
| 77 | 2.86 mm (0.1126 in.) | |
| 78 | 2.89 mm (0.1138 in.) | |
| 79 | 2.92 mm (0.1150 in.) | |
| 80 | 2.95 mm (0.1161 in.) | |
| 81 | 2.98 mm (0.1173 in.) | |
| 82 | 3.01 mm (0.1185 in.) | |
| 83 | 3.04 mm (0.1197 in.) | |
| 84 | 3.07 mm (0.1209 in.) | |
| Thrust washer thickness (Tooth adjust) | Mark | |
| AA | 2.10 mm (0.0827 in.) | |
| AC | 2.12 mm (0.0835 in.) | |
| BB | 2.14 mm (0.0843 in.) | |
| CA | 2.16 mm (0.0850 in.) | |
| CC | 2.18 mm (0.0858 in.) | |
| DB | 2.20 mm (0.0866 in.) | |
| EA | 2.22 mm (0.0874 in.) | |
| EC | 2.24 mm (0.0882 in.) | |
| FB | 2.26 mm (0.0890 in.) | |
| GA | 2.28 mm (0.0898 in.) | |
| GC | 2.30 mm (0.0906 in.) | |
| HB | 2.32 mm (0.0913 in.) | |
| JA | 2.34 mm (0.0921 in.) | |
| JC | 2.26 mm (0.0929 in.) | |
| KB | 2.38 mm (0.0937 in.) | |
| LA | 2.40 mm (0.0945 in.) | |
| LC | 2.42 mm (0.0953 in.) | |
| MB | 2.44 mm (0.0961 in.) | |
| NA | 2.46 mm (0.0969 in.) | |
| NC | 2.48 mm (0.0976 in.) | |
| PB | 2.50 mm (0.0984 in.) | |
| QA | 2.52 mm (0.0992 in.) | |
| QC | 2.54 mm (0.1000 in.) | |
| Total preload | ||
| New bearing (without SST) | 0.30 to 0.45 N*m (3.0 to 4.6 kgf*cm, 2.6 to 4.0 in.*lbf) + Driven pinion preload | |
| New bearing (with SST) | 0.28 to 0.43 N*m (2.9 to 4.4 kgf*cm, 2.5 to 3.8 in.*lbf) + Driven pinion preload | |
| Used bearing (without SST) | 0.19 to 0.34 N*m (1.9 to 3.4 kgf*cm, 1.7 to 3.0 in.*lbf) + Driven pinion preload | |
| Used bearing (with SST) | 0.18 to 0.32 N*m (1.8 to 3.3 kgf*cm, 1.6 to 2.8 in.*lbf) + Driven pinion preload | |
| Thrust washer thickness (Preload adjust) | Mark | |
| A0 | 2.47 mm (0.0972 in.) | |
| A1 | 2.50 mm (0.0984 in.) | |
| A2 | 2.53 mm (0.0996 in.) | |
| A3 | 2.56 mm (0.1008 in.) | |
| A4 | 2.59 mm (0.1020 in.) | |
| A5 | 2.62 mm (0.1031 in.) | |
| A6 | 2.65 mm (0.1043 in.) | |
| A7 | 2.68 mm (0.1055 in.) | |
| A8 | 2.71 mm (0.1067 in.) | |
| A9 | 2.74 mm (0.1079 in.) | |
| B0 | 2.77 mm (0.1091 in.) | |
| B1 | 2.80 mm (0.1102 in.) | |
| B2 | 2.83 mm (0.1114 in.) | |
| B3 | 2.86 mm (0.1126 in.) | |
| B4 | 2.89 mm (0.1138 in.) | |
| B5 | 2.92 mm (0.1150 in.) | |
| B6 | 2.95 mm (0.1161 in.) | |
| B7 | 2.98 mm (0.1173 in.) | |
| B8 | 3.01 mm (0.1185 in.) | |
| B9 | 3.04 mm (0.1197 in.) | |
| C0 | 3.07 mm (0.1209 in.) | |
| C1 | 3.10 mm (0.1220 in.) | |
| C2 | 3.13 mm (0.1232 in.) | |
| C3 | 3.16 mm (0.1244 in.) | |
| C4 | 3.19 mm (0.1256 in.) | |
| C5 | 3.22 mm (0.1268 in.) | |
| C6 | 3.25 mm (0.1280 in.) | |
| C7 | 3.28 mm (0.1291 in.) | |
| C8 | 3.31 mm (0.1303 in.) | |
| C9 | 3.34 mm (0.1315 in.) | |
| D0 | 3.37 mm (0.1327 in.) | |
| D1 | 3.40 mm (0.1339 in.) | |
| D2 | 3.43 mm (0.1350 in.) | |
| D3 | 3.46 mm (0.1362 in.) | |
| D4 | 3.49 mm (0.1374 in.) | |
| D5 | 3.52 mm (0.1386 in.) | |
| D6 | 3.55 mm (0.1398 in.) | |
| D7 | 3.58 mm (0.1409 in.) | |
| D8 | 3.61 mm (0.1421 in.) | |
| D9 | 3.64 mm (0.1433 in.) | |
| E0 | 3.67 mm (0.1445 in.) | |
| E1 | 3.70 mm (0.1457 in.) | |
| E2 | 3.73 mm (0.1469 in.) | |
| E3 | 3.76 mm (0.1480 in.) | |
| E4 | 3.79 mm (0.1492 in.) | |
| E5 | 3.82 mm (0.1504 in.) | |