Windshield Glass: Installation

1. Apply Primer G to the glass where the spacers will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install 2 new spacers onto the glass as shown in the illustration.

Fig 1: Identifying Windshield Glass Stopper Dimension

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard measurement 

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

1. Apply Primer G to the glass where the glass adhesive dams will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
   Fig 2: Installing Stoppers To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.

Fig 3: Identifying Window Glass Dimension

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard measurement 

Fig 4: Installing Windshield Outside Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install the windshield outside moulding, as shown in the illustration.

Fig 5: Installing Windshield Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the glass.
   1. Using suction cups, place the glass in the correct position.
   2. Check that the entire contact surface of the glass rim is perfectly even.
   3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      HINT:

      • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      • When reusing the glass, check and correct the matchmark positions.
      NOTE: Check that the stoppers are attached to the vehicle body correctly.
   4. Using suction cups, remove the glass.
   Fig 6: Applying Primer M To Exposed Part Of Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, apply Primer M to the exposed part of the vehicle body.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Using a brush or sponge, apply Primer G to the contact surface of the glass.
   Fig 7: Applying Primer G To Contact Surface Of Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
4. Apply adhesive to the glass.

   Adhesive: 

   Toyota Genuine Windshield Glass Adhesive or Equivalent 

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame 

      TEMPERATURE CHART
      
      

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with the cartridge.
   3. Apply adhesive to the glass as shown in the illustration.
   Fig 8: Applying Adhesive To Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard measurement 

   AREA SPECIFIED CONDITION REFERENCE
   
   

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	5.0 mm (0.196 in.)
   d	28.3 mm (1.114 in.)

   Fig 9: Installing Glass To Vehicle Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the glass to the vehicle body.
   1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and glass have a small gap between them.
   3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
6. w/ Windshield deicer:

Install the clip and connect the connector.

1. Install the moulding fastener with the 2 clips and double-sided tape.

1. Install the moulding fastener with the 2 clips and double-sided tape.

Fig 10: Identifying Moulding Fastener Clips

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the moulding with claw and clip.

1. Install the moulding with claw and clip.

1. Install the roof headlining (see INSTALLATION ).

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.