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Inspection Procedure

NOTE: Inspect the fuses of circuits related to this system before performing the following inspection procedure.
  1. PERFORM ACTIVE TEST USING TECHSTREAM (OPERATE VSV FOR ACIS) 
    1. Disconnect the vacuum hose from port F on the vacuum switching valve (for ACIS).
    2. Connect the Techstream to the DLC3.
    3. Start the engine.
    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Active the VSV for Intake Control.
    5. Operate the VSV for ACIS.
    6. Check the VSV air flow when switching the VSV on and off.

      OK 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Test Condition Specified Condition
      VSV is ON Air from port E flows out through port F
      VSV is OFF Air from port E flows out through air filter
      Fig 1: Identifying VSV ON/OFF Position
      G04968201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NG: Go to step  4

      OK: Go to Next Step 

  2. CHECK VACUUM HOSES (VACUUM SWITCHING VALVE - INTAKE AIR CONTROL VALVE, INTAKE MANIFOLD) 
    1. Check the vacuum hoses (See ON-VEHICLE INSPECTION ).

      NG: REPAIR OR REPLACE VACUUM HOSES 

      OK: Go to Next Step 

  3. INSPECT INTAKE MANIFOLD (INTAKE AIR CONTROL VALVE) 
    1. Inspect the intake air control valve (See ON-VEHICLE INSPECTION ).

      NG: REPLACE INTAKE MANIFOLD  (See REMOVAL )

      OK: PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE  (See PROBLEM SYMPTOMS TABLE )

  4. INSPECT VACUUM SWITCHING VALVE 
    1. Inspect the vacuum switching valve (See VACUUM SWITCHING VALVE (FOR ACIS) ).

      NG: REPLACE VACUUM SWITCHING VALVE  (See REMOVAL )

      OK: Go to Next Step 

  5. CHECK HARNESS AND CONNECTOR (VACUUM SWITCHING VALVE - ECM AND INTEGRATION RELAY) 
    1. Disconnect the intake air control valve connector.
    2. Disconnect the ECM connector.
    3. Remove the integration relay from the engine room relay block.
    4. Disconnect the integration relay connector.
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for open) 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      B65-1 - B30-27 (ACIS) Always Below 1 Ω
      B65-2 - 1A-4 Always Below 1 Ω

      Standard Resistance (Check for short) 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      B65-1 or B30-27 (ACIS) - Body ground Always 10 kΩ or higher
      B65-2 or 1A-4 - Body ground Always 10 kΩ or higher
    6. Reconnect the intake air control valve connector.
    7. Reconnect the ECM connector.
    8. Reconnect the integration relay connector,
    9. Install the integration relay.

      NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

      Fig 2: Identifying Intake Air Control Valve, ECM And Integration Relay Connectors
      G05997137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      OK: REPLACE ECM  (See REMOVAL  )