VVT Sensor: Installation

INSTALL VVT SENSOR
1. Install the 4 sensors with the 4 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
2. Connect the 4 sensor connectors.

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTE: DO NOT apply oil to the bolts listed below:

Tightening Parts
Surge Tank and Intake Manifold
No. 1 Surge Tank Stay and Cylinder Head Cover
No. 1 Surge Tank Stay and Surge Tank
Throttle Body Bracket and Cylinder Head Cover
Throttle Body Bracket and Surge Tank

Fig 1: Locating Ignition Coils With Bolts

Install a new gasket to the surge tank.
Using a 5 mm hexagon socket wrench, install the 4 bolts.
Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
Install the surge tank with the 2 nuts and 2 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) for bolt 16 N*m (163 kgf*cm, 12 ft.*lbf) for nut
Install the vacuum hose clamp with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

Fig 3: Locating Vacuum Hose Clamp With Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Connect the union to check valve hose.
Connect the No. 2 ventilation hose.

Fig 4: Locating No. 2 Ventilation Hose And Check Valve Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the clamp and connect the throttle body connector.
Connect the vapor feed hose.
Connect the 2 water by-pass hoses to the throttle body.

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Fig 5: Locating Bolts And Sensors
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002