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Charging Systems: Generator: Installation

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the bracket with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 1: Locating Bracket Bolt
      G04975781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp stay.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

      Fig 2: Locating Wire Harness Clamp Stay Bolts
      G04975780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the wire harness clamp.
    4. Install the generator assembly to the cylinder block with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 3: Locating Cylinder Block Bolt
      G05140134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 4: Locating Generator Bolts
      G04975778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the generator connector to the generator assembly.
    7. Install the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    8. Install the terminal cap.
    9. Connect the 2 wire harness clamps.
    10. Connect the magnetic clutch connector to the compressor and magnetic clutch.
    Fig 5: Locating Generator Connector, Nut, Terminal Cap And Wire Harness Clamps
    G04975822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL V-RIBBED BELT  (See INSTALLATION )
  3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR  (See INSTALLATION )
  4. INSTALL NO. 1 RADIATOR SUPPORT  (See INSTALLATION )
  5. INSTALL RADIATOR SUPPORT CUSHION  (See INSTALLATION )
  6. REMOVE PRESSURE FEED TUBE ASSEMBLY  (See INSTALLATION )
  7. INSTALL HEADLIGHT BRACKET RH  (See INSTALLATION )
  8. INSTALL RADIATOR SIDE DEFLECTOR RH  (See INSTALLATION )
  9. INSTALL HEADLIGHT ASSEMBLY RH  (See INSTALLATION )
  10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  12. CONNECT COOLING FAN ECU CONNECTOR  (See INSTALLATION )
  13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  15. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR  (See INSTALLATION )
  16. CONNECT NO. 2 RADIATOR HOSE  (See INSTALLATION )
  17. CONNECT NO. 1 RADIATOR HOSE  (See INSTALLATION )
  18. CONNECT RADIATOR RESERVE TANK HOSE OR PIPE  (See INSTALLATION )
  19. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  20. INSTALL FRONT BUMPER ENERGY ABSORBER 
  21. INSTALL FRONT BUMPER ASSEMBLY  (See INSTALLATION )
  22. INSTALL BATTERY  (See INSTALLATION )
  23. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  24. ADD ENGINE COOLANT  (See REPLACEMENT )
  25. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  26. ADD AUTOMATIC TRANSAXLE FLUID 
  27. CHECK AUTOMATIC TRANSAXLE FLUID  (See ON-VEHICLE INSPECTION )
  28. INSTALL FRONT FENDER APRON SEAL RH  (See INSTALLATION )
  29. INSTALL NO. 1 ENGINE UNDER COVER  (See INSTALLATION )
  30. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  31. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  32. VEHICLE PREPARATION FOR HEADLIGHT AIM ADJUSTMENT  (See ADJUSTMENT )
  33. PREPARATION FOR HEADLIGHT AIMING (Using a tester)  (See ADJUSTMENT )
  34. PREPARATION FOR HEADLIGHT AIMING (Using a Screen)  (See ADJUSTMENT )
  35. HEADLIGHT AIMING INSPECTION  (See ADJUSTMENT )
  36. HEADLIGHT AIMING ADJUSTMENT  (See ADJUSTMENT )
  37. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT (w/ Fog Light)  (See ADJUSTMENT )
  38. PREPARATION FOR FOG LIGHT AIMING (Using a Screen) (w/ Fog Light)  (See ADJUSTMENT )
  39. FOG LIGHT AIMING INSPECTION (w/ Fog Light)  (See ADJUSTMENT )
  40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)  (See ADJUSTMENT )
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