Transfer Assembly: Installation

1. Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration.
   NOTE:

   • Wipe any grease off from the attaching surfaces.
   • Install it within 10 minutes after applying the sealant.
   • Sealant stuck on the gasket, case oil seal and driving plug may cause oil leakage and seizure due to oil shortage. Care must be taken.
     Fig 1: Applying Sealant 1281 To Transaxle Assembly And Transfer Assembly

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.

   Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf) 

   NOTE:

   • Check that the gasket is installed to the transfer assembly before installing them to the transaxle assembly.
   • Install the transfer assembly to the transaxle assembly without tilting.
   • When moving the transfer assembly, do not hold the oil seal on the both sides.
     Fig 2: Locating Transfer Assembly Bolts And Nuts

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

1. Install the transfer drain plug with a new drain gasket.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

Fig 3: Identifying Transfer Drain Plug

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 transfer case plug with a new No. 2 gasket.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

1. Add oil up to 0 to 5 mm below the lower side of the plug hole.

   Oil quantity: 

   0.9 L (0.95 US qts, 0.71 Imp. qts) 

   HINT:

   When adding oil, pour it slowly.

2. Install the No. 1 transfer case plug with a new No. 1 gasket.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

HINT:

(See ADJUSTMENT )

HINT:

(See TEST MODE PROCEDURE )