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Knock Sensor: Installation

  1. INSTALL KNOCK CONTROL SENSOR 
    1. Install the 2 knock control sensors with the 2 bolts as shown in the illustration.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 1: Locating Knock Control Sensor Connectors Bolts
      G04973906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 knock control sensor connectors.
  2. INSTALL INTAKE MANIFOLD  (See INSTALLATION )
  3. INSTALL FUEL MAIN TUBE SUB-ASSEMBLY  (See INSTALLATION )
  4. INSTALL INTAKE AIR SURGE TANK 
    NOTE: DO NOT apply oil to the bolts listed below.
    BOLT SPECIFICATION

    Oil Application Prohibited Bolt
    Bolt for surge tank and intake manifold
    Bolt for No. 1 surge tank stay and surge tank
    Bolt for throttle body bracket and surge tank
    1. Install a new gasket to the intake air surge tank [A].
    2. Using a 5 mm hexagon socket wrench, install the 4 bolts [B].

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    3. Install the intake air surge tank with the 2 nuts and 2 bolts [C].

      Torque: Nut 

      16 N*m (163 kgf*cm, 12 ft.*lbf) 

      Bolt 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Fig 2: Locating Intake Air Surge Tank Nuts And Bolts
      G05136422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the connector [D].
      Fig 3: Locating Connector D
      G04974478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the union to check valve hose [E].
    6. Connect the ventilation hose No. 2 [F].
      Fig 4: Locating Ventilation Hose And Valve Hose
      G05136424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the clamp and connect the throttle with motor body assembly connector [G].
    8. Connect the vapor feed hose [H].
    9. Fig 5: Locating Vapor Feed Hose, Clamp And Connector
      G05136425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the 2 water by-pass hoses to the throttle with motor body assembly [I].
  5. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION  )
  7. ADD ENGINE COOLANT  (See REPLACEMENT )
  8. INSPECT FOR ENGINE COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  9. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION )
  10. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY  (See INSTALLATION )
  11. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY 

    HINT:

    (See OPERATION CHECK )

  12. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )