Inspection Procedure
- CHECK STOP LIGHT OPERATION
- Check that the stop lights come on when the brake pedal is depressed, and go off when the brake pedal is released.
OK
ILLUMINATION CONDITION CHARTCondition Illumination Condition Brake pedal depressed ON Brake pedal released OFF NG: Go to step 4
OK: Go to next step
- Check that the stop lights come on when the brake pedal is depressed, and go off when the brake pedal is released.
- READ VALUE USING TECHSTREAM (STOP LIGHT SWITCH)
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Select the Data List on the Techstream (See DATA LIST / ACTIVE TEST
).
ABS/VSC/TRAC
ABS/VSC/TRAC DATA LISTTester Display Measurement Item/Range Normal Condition Diagnostic Note Stop Light SW Stop light switch / ON or OFF ON: Brake pedal depressed
OFF: Brake pedal released- - Check that the stop light switch display observed on the Techstream changes according to brake pedal operation.
OK:
The Techstream displays ON or OFF according to brake pedal operation .
NG: Go to step 11
OK: Go to next step
- RECONFIRM DTC
- Turn the ignition switch off.
- Clear the DTCs (See DTC CHECK / CLEAR ).
- Start the engine.
- Depress the brake pedal several times to test the stop light circuit.
- Check if the same DTC is recorded (See DTC CHECK / CLEAR
).
Result
RESULT CHARTResult Proceed to DTC (C1249/49) is not output A DTC (C1249/49) is output B HINT:
If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next step (See PROBLEM SYMPTOMS TABLE ).
B: REPLACE BRAKE ACTUATOR ASSEMBLY (See REMOVAL )
A: CHECK FOR INTERMITTENT PROBLEMS (See HOW TO PROCEED WITH TROUBLESHOOTING )
- INSPECT STOP FUSE
- Remove the STOP fuse from the main body ECU (driver side junction block).
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition STOP (10 A) fuse Always Below 1 Ω Text in Illustration
ILLUSTRATION LEGEND*1 Main Body ECU (Driver Side Junction Block) *2 STOP Fuse NG: REPLACE STOP FUSE
OK: Go to next step
- INSPECT STOP LIGHT SWITCH (POWER SOURCE TERMINAL)
- Install the STOP fuse.
- Make sure that there is no looseness at the locking part and the connecting part of the connector.
- Disconnect the stop light switch connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
VOLTAGE SPECIFICATIONTester Connection Condition Specified Condition A35-2 - Body ground Always 11 to 14 V Text in Illustration
ILLUSTRATION LEGEND*1 Front view of wire harness connector (to Stop Light Switch) Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (POWER SOURCE CIRCUIT)
OK: Go to next step
- INSPECT STOP LIGHT SWITCH
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Switch Condition Specified Condition 1 - 2 Switch pin free Below 1 Ω 1 - 2 Switch pin pushed in 10 kΩ or higher NG: REPLACE STOP LIGHT SWITCH (See STOP LIGHT SWITCH )
OK: Go to next step
- Measure the resistance according to the value(s) in the table below.
- INSPECT STOP LIGHT CONTROL (BRK) RELAY
- Remove the stop light control (BRK) relay.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition 3 - 4 Voltage is not applied between terminals 1 and 2 Below 1 Ω Text in Illustration
ILLUSTRATION LEGEND*1 Stop Light Control (BRK) Relay NG: REPLACE STOP LIGHT CONTROL (BRK) RELAY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH - ENGINE ROOM RELAY BLOCK)
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition A35-1 - Stop light control (BRK) relay terminal 4 Always Below 1 Ω Text in Illustration
ILLUSTRATION LEGEND*1 Front view of wire harness connector (to Stop Light Switch) *2 Engine Room Relay Block *3 Stop Light Control (BRK) Relay Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- Measure the resistance according to the value(s) in the table below.
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - ENGINE ROOM RELAY BLOCK)
- Make sure that there is no looseness at the locking part and the connecting part of the connector.
- Disconnect the skid control ECU connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition A42-30 (STP) - Stop light control (BRK) relay terminal 3 Always Below 1 Ω Text in Illustration
ILLUSTRATION LEGEND*1 Front view of wire harness connector (to Brake Actuator (Skid Control ECU) *2 Engine Room Relay Block *3 Stop Light Control (BRK) Relay Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- RECONFIRM DTC
- Clear the DTCs (See DTC CHECK / CLEAR ).
- Start the engine.
- Depress the brake pedal several times to test the stop light circuit.
- Check if the same DTC is recorded (See DTC CHECK / CLEAR
).
HINT:
Reinstall the relay, connectors, etc. and restore the vehicle to its prior condition before rechecking for DTCs.
Result
RESULT CHARTResult Proceed to DTC (C1249/49) is not output A DTC (C1249/49) is output B HINT:
If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next step (See PROBLEM SYMPTOMS TABLE ).
B: REPLACE BRAKE ACTUATOR ASSEMBLY (See REMOVAL )
A: INSPECT LIGHTING SYSTEM (STOP LIGHT CIRCUIT) (See PROBLEM SYMPTOMS TABLE )
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - ENGINE ROOM RELAY BLOCK)
- Turn the ignition switch off.
- Remove the stop light control (BRK) relay.
- Make sure that there is no looseness at the locking part and the connecting part of the connector.
- Disconnect the skid control ECU connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE SPECIFICATIONTester Connection Condition Specified Condition A42-30 (STP) - Stop light control (BRK) relay terminal 3 Always Below 1 Ω Text in Illustration
ILLUSTRATION LEGEND*1 Front view of wire harness connector (to Brake Actuator (Skid Control ECU) *2 Engine Room Relay Block *3 Stop Light Control (BRK) Relay Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE BRAKE ACTUATOR ASSEMBLY (See REMOVAL )