Windshield Glass: Installation: Installation

Fig 2: Identifying Locations Of New Stoppers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard

Fig 3: Identifying Back Side Of Windshield

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard

Fig 4: Identifying Measurements Of Windshield

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard

1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.

   HINT: 

   • Placing matchmarks is only necessary when installing new glass. When reinstalling the used glass, matchmarks should already be present.
   • When reusing the glass, check and correct the matchmark positions.
   NOTE:

   Check that the stoppers are attached to the vehicle body correctly.

4. Using suction cups, remove the glass.
   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

Fig 7: View Of Applying Premier Type G To The Contact Surface Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard

HINT: 

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of a cartridge nozzle as shown in the illustration.

   HINT: 

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load a sealer gun with the cartridge.
3. Apply adhesive to the glass as shown in the illustration.
   Fig 8: View Of Loading Sealer To The Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Adhesive	-	-
   *a	Backside	*b	Adhesive Center Line

   Standard

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	9.5 mm (0.374 in.)
   d	3.0 mm (0.118 in.)

1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
   NOTE:

   • Check that the stoppers are attached to the vehicle body correctly.
   • Check that the vehicle body and glass have a small gap between them.
Fig 10: Identifying Adhesive Applying Area Onto Windshield Glass Rim
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

   HINT: 

   Apply adhesive to any areas where the amount of adhesive is inadequate.

   TEXT IN ILLUSTRATION
   
   

   *1	Dam
   *2	Adhesive
   *3	Windshield Glass

4. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
   NOTE:

   Do not drive the vehicle within the amount of time written in the table below.

   Minimum Time

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

Connect the windshield deicer connector.

HINT: 

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.