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Fuel Injector Circuit: Procedure

  1. INSPECT FUEL INJECTOR ASSEMBLY (POWER SOURCE) 
    1. Disconnect the fuel injector connectors.
      Fig 1: Identifying Fuel Injector Connectors
      GTY177190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      B11-1 - Body ground Ignition switch ON 11 to 14 V
      B25-1 - Body ground Ignition switch ON 11 to 14 V
      B10-1 - Body ground Ignition switch ON 11 to 14 V
      B21-1 - Body ground Ignition switch ON 11 to 14 V
      B9-1 - Body ground Ignition switch ON 11 to 14 V
      B18-1 - Body ground Ignition switch ON 11 to 14 V
      TEXT IN ILLUSTRATION

      *1 Front view of wire harness connector
      (to Fuel Injector)

    NG → See step   6 

    OK: Go to next step 

  2. INSPECT FUEL INJECTOR ASSEMBLY (INJECTOR RESISTANCE) 
    Fig 2: Identifying Fuel Injector Connectors
    GTY176631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the fuel injector connectors.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1 - 2 20°C (68°F) 11.6 to 12.4 Ω
      TEXT IN ILLUSTRATION

      *1 Component without harness connected
      (Fuel Injector Assembly)

    NG → See step   9 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR ASSEMBLY - ECM) 
    1. Disconnect the ECM connector.
    2. Disconnect the fuel injector connectors.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      B11-2 - B50-6 (#10) Always Below 1 Ω
      B25-2 - B50-1 (#20) Always Below 1 Ω
      B10-2 - B50-7 (#30) Always Below 1 Ω
      B21-2 - B50-2 (#40) Always Below 1 Ω
      B9-2 - B50-8 (#50) Always Below 1 Ω
      B18-2 - B50-3 (#60) Always Below 1 Ω

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      B11-2 or B50-6 (#10) - Body ground Always 10 kΩ or higher
      B25-2 or B50-1 (#20) - Body ground Always 10 kΩ or higher
      B10-2 or B50-7 (#30) - Body ground Always 10 kΩ or higher
      B21-2 or B50-2 (#40) - Body ground Always 10 kΩ or higher
      B9-2 or B50-8 (#50) - Body ground Always 10 kΩ or higher
      B18-2 or B50-3 (#60) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) 
    1. Disconnect the ECM connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      B50-14 (E01) - Body ground Always Below 1 Ω
      B50-15 (E02) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  5. INSPECT FUEL INJECTOR ASSEMBLY (INJECTION AND VOLUME) 
    1. Check the fuel injector and volume. Refer toINSPECTION .

    NG → See step   9 

    OK → See step   8 

  6. CHECK HARNESS AND CONNECTOR (FUEL INJECTOR ASSEMBLY - IGNITION SWITCH) 
    1. Disconnect the fuel injector connectors.
    2. Disconnect the ignition switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      B11-1 - A1-6 (IG2) Always Below 1 Ω
      B25-1 - A1-6 (IG2) Always Below 1 Ω
      B10-1 - A1-6 (IG2) Always Below 1 Ω
      B21-1 - A1-6 (IG2) Always Below 1 Ω
      B9-1 - A1-6 (IG2) Always Below 1 Ω
      B18-1 - A1-6 (IG2) Always Below 1 Ω

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      B11-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher
      B25-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher
      B10-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher
      B21-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher
      B9-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher
      B18-1 or A1-6 (IG2) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   7 

  7. REPAIR OR REPLACE ECM POWER SOURCE CIRCUIT. Refer to  ECM Power Source Circuit  
  8. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE 
  9. REPLACE FUEL INJECTOR ASSEMBLY. Refer to REMOVAL