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Steering Column Assembly: Installation: Installation

  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT 
    Fig 1: Locating No. 2 Steering Intermediate Shaft Bolt
    GTY109499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the part of the dust cover labeled A with the No. 2 steering intermediate shaft, and install the No. 2 steering intermediate shaft assembly to the steering link assembly.
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

      NOTE:

      Be careful not to damage the dust cover.

  2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
      Fig 2: Locating Steering Column Hole Cover Bolts
      GTY215864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not fold back the boot part of the steering hole cover or extend it excessively. if it is extended excessively, return it to its original position.

    1. Install the 4 bolts and nut.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      HINT: 

      Install the steering intermediate shaft assembly from the inside of the vehicle.

    2. Install the clamp to the steering column hole cover.
  3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY 
      Fig 3: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly And Steering Intermediate Shaft Assembly
      GTY109498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

      HINT: 

      Install the steering intermediate shaft from the inside of the vehicle.

    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

  4. INSTALL STEERING COLUMN ASSEMBLY 
    Fig 4: Identifying Matchmarks On Steering Intermediate Shaft And Steering Column
    GTY244539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Align the matchmarks on the steering intermediate shaft and the steering column.
    2. Install the bolt.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

    3. Fig 5: Locating Steering Column Nuts
      GTY234520Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the steering column with the 4 nuts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 6
  6. CONNECT WIRE HARNESS PROTECTOR AND WIRE HARNESS 
    Fig 6: Identifying Claws On Wire Harness Protector And Wire Harness
    GTY109501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the 3 claws to connect the wire harness protector and wire harness.
  7. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY  . Refer to INSTALLATION - Step 1
  8. INSTALL NO. 1 SWITCH HOLE BASE  . Refer to INSTALLATION - Step 31
  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL  . Refer to INSTALLATION - Step 32
  10. INSTALL COWL SIDE TRIM BOARD LH  . Refer to INSTALLATION - Step 33
  11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 34
  12. INSTALL FRONT DOOR SCUFF PLATE LH  . Refer to REMOVAL - Step 5
  13. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY  . Refer to INSTALLATION - Step 37
  14. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH  . Refer to INSTALLATION - Step 38
  15. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH  . Refer to INSTALLATION - Step 39
  16. INSTALL INSTRUMENT SIDE PANEL LH  . Refer to INSTALLATION - Step 40
  17. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 52
  18. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION  . Refer to INSTALLATION - Step 53
  19. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY 
    Fig 7: Identifying Combination Switch With Spiral Cable From Steering Column
    GTY244542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
    2. Fig 8: Locating Combination Switch Connectors
      GTY211871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the 5 connectors to the combination switch with spiral cable.
  20. INSTALL TILT AND TELESCOPIC MANUAL SWITCH 
    Fig 9: Locating Tilt And Telescopic Manual Switch Connector
    GTY110419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the claw to install the switch.
    2. Connect the switch connector.
  21. INSTALL UPPER STEERING COLUMN COVER 
    Fig 10: Identifying Upper Steering Column Cover Clips
    GTY244541Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the claw.
    2. Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.
  22. INSTALL LOWER STEERING COLUMN COVER 
    Fig 11: Identifying Lower Steering Column Cover With Screws And Claws
    GTY244540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the 2 claws to install the lower steering column cover.
      NOTE:

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

      Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) 

  23. INSTALL STEERING WHEEL ASSEMBLY  See step  1
  24. INSTALL STEERING PAD  . Refer to INSTALLATION - Step 1
  25. INSTALL LOWER NO. 2 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 3
  26. INSTALL LOWER NO. 3 STEERING WHEEL COVER  . Refer to INSTALLATION - Step 2
  27. CHECK FRONT WHEELS FACING STRAIGHT AHEAD 
  28. INSTALL FRONT WHEELS 
  29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter. Refer to CUSTOMIZE PARAMETERS .

  30. INSPECT SRS WARNING LIGHT 
    1. Inspect the SRS warning light. Refer to DIAGNOSIS SYSTEM .