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Service Data

Starter assembly  
Specified current 90 A or less at 11.5 V
Starter relay  
Specified condition 3 - 5 10 kΩ or higher
3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
Engine switch  
Specified condition 7 - 5 10 kΩ or higher (Engine switch OFF)
2 - 5 10 kΩ or higher (Engine switch OFF)
7 - 5 Below 1 Ω (Engine switch ON)
2 - 5 Below 1 Ω (Engine switch ON)
Ignition or starter switch assembly  
Specified condition   10 kΩ or higher (Switch condition LOCK)
1 - 3 Below 1 Ω (Switch condition ACC)
1 - 2 Below 1 Ω (Switch condition ON)
1 - 3 Below 1 Ω (Switch condition ON)
5 - 6 Below 1 Ω (Switch condition ON)
1 - 2 Below 1 Ω (Switch condition START)
4 - 5 Below 1 Ω (Switch condition START)
5 - 6 Below 1 Ω (Switch condition START)
Starter assembly  
Starter armature assembly  
Commutator depth Standard 3.1 mm (0.122 in.)
Maximum 3.8 mm (0.150 in.)
Resistance (between the segments) Standard below 1 Ω
Resistance (between the commutator and armature coil core) Standard 10 kΩ or higher
Starter commutator end frame assembly  
Brush length Standard 9.0 mm (0.354 in.)
Minimum 4.0 mm (0.158 in.)
Resistance Standard 10 kΩ or higher
Repair starter armature assembly    
Snap ring length Maximum 5.0 mm (0.197 in.)
Service starter kit    
Resistance (between terminals 50 and C) Standard below 1 Ω
Resistance (between terminals 50 and switch body) Standard below 2 Ω