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Steering Column Assembly: Removal: Removal

  1. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD 
  2. REMOVE STEERING PAD 

    HINT: 

    Refer to the instructions for Removal of the steering pad. Refer to REMOVAL .

  3. REMOVE STEERING WHEEL ASSEMBLY  See step  3
  4. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY 

    HINT: 

    Refer to the instructions for Removal of the upper instrument panel. Refer to REMOVAL .

  5. REMOVE FRONT CONSOLE BOX ASSEMBLY 

    HINT: 

    Refer to the instructions for Removal of the front console box. Refer to REMOVAL .

  6. REMOVE FRONT NO. 1 CONSOLE BOX INSERT  . Refer to REMOVAL - Step 33
  7. REMOVE FRONT NO. 2 CONSOLE BOX INSERT  . Refer to REMOVAL - Step 34
  8. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle)  . Refer to REMOVAL - Step 35
  9. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle)  . Refer to REMOVAL - Step 36
  10. REMOVE NO. 1 SWITCH HOLE BASE  . Refer to REMOVAL - Step 37
  11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY  . Refer to REMOVAL - Step 38
  12. REMOVE LOWER STEERING COLUMN COVER 
    NOTE:

    Removing the lower steering column cover in the incorrect order will cause the lower steering column cover to break.

    1. Push the right and left sides of the lower steering column cover, and disengage the 4 claws.
      Fig 1: View Of Claws On Lower Steering Column Cover
      GTY244646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert fingers into the opening of the tilt lever of the lower steering column cover to disengage the claw.
      Fig 2: Disengaging Lower Steering Column Cover Claw
      GTY226554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Spread the claw to disengage it.

    3. Using a screwdriver, insert the tip into each service hole to disengage the 2 claws and remove the lower steering column cover as shown in the illustration.
      Fig 3: Removing Lower Steering Column Cover
      GTY234864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE UPPER STEERING COLUMN COVER 
    1. Disengage the claw and the 2 pins, and remove the upper steering column cover.
      Fig 4: View Of Upper Steering Column Cover Claw And Pins
      GTY212885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY 
    1. Disconnect the connectors from the turn signal switch assembly with the spiral cable sub-assembly.
    2. Use pliers to hold the clamp and raise the claw with a screwdriver. Remove the turn signal switch assembly with the spiral cable sub-assembly from the steering column assembly.
      Fig 5: View Of Clamp And Claw Location On Turn Signal Switch
      GTY244649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE COLUMN HOLE COVER SILENCER SHEET 
    1. Turn back the floor carpet, and remove the 2 clips and column hole cover silencer sheet.
      Fig 6: Remove/Install Column Hole Cover Silencer Sheet Clips
      GTY175710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 2WD) 
    1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft.
      Fig 7: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly And Steering Intermediate Shaft Assembly
      GTY204966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.
  17. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 4WD) 
    1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the power steering link assembly.
      Fig 8: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly And Steering Intermediate Shaft Assembly
      GTY204966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the power steering link assembly.
  18. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT 
    1. Remove the 2 bolts and instrument panel sub reinforcement.
      Fig 9: Remove/Install Instrument Panel Sub Reinforcement Bolts
      GTY204897Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY 
    1. Disengage the 2 claws and remove the No. 2 air duct sub-assembly.
      Fig 10: View Of No. 2 Air Duct Sub-Assembly Claws
      GTY204898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobilizer System) 
    1. Slide the transponder key amplifier to disengage the 2 claws as shown in the illustration.
      Fig 11: Sliding Transponder Key Amplifier
      GTY204967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector and remove the transponder key amplifier.
      Fig 12: View Of Transponder Key Amplifier Connector
      GTY174808Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE STOP LIGHT SWITCH ASSEMBLY  . Refer to REMOVAL - Step 1
  22. REMOVE STEERING POST ASSEMBLY 
    1. Disconnect the connector from the power steering ECU assembly.
      Fig 13: Disconnecting Power Steering ECU Assembly Connector
      GTY204899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Pull out the lock of the lock lever, disengage the claw, and raise the lock lever to disconnect the connector, as shown in the illustration.

    2. Disconnect the connector from the power steering ECU assembly.
      Fig 14: View Of Power Steering ECU Assembly Connector
      GTY204901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate the wire harness clamp from the power steering ECU assembly.
      Fig 15: View Of Wire Harness Clamp On Power Steering ECU Assembly
      GTY176397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt, 2 nuts, and steering post assembly.
      Fig 16: Remove/Install Steering Post Assembly With Fasteners
      GTY219165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not release the tilt lever when the steering column assembly is not installed on the vehicle.
      • Do not drop or strike the steering column assembly. If dropped or struck, replace it with a new one.
  23. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.
      Fig 17: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly And Steering Column Assembly
      GTY204969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and the No. 2 steering intermediate shaft assembly from the steering column assembly.
      Fig 18: Remove/Install No. 2 Steering Intermediate Shaft Assembly Bolt
      GTY204970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002