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Manual Transaxle Assembly: Installation: Installation

  1. INSTALL REAR ENGINE MOUNTING BRACKET 
    1. Install the rear engine mounting bracket with the 3 bolts.
      Fig 1: Remove/Install Rear Engine Mounting Bracket
      GTY185349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

  2. INSTALL REAR ENGINE MOUNTING INSULATOR  . Refer to INSTALLATION - Step 12
  3. INSTALL FRONT ENGINE MOUNTING BRACKET 
    1. Install the front engine mounting bracket with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

      Fig 2: Remove/Install Front Engine Mounting Bracket
      GTY202963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CONTROL CABLE BRACKET 
    1. Install the control cable bracket with the 2 bolts.
      Fig 3: Remove/Install Control Cable Bracket
      GTY205259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf) 

  5. INSTALL MANUAL TRANSAXLE ASSEMBLY 
    1. Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
      Fig 4: Remove/Install Manual Transaxle Bolts
      GTY162746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 7 bolts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      NOTE:
      • Insert dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
      • Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.
    3. Temporarily install the engine mounting bracket LH with the 4 bolts.
      Fig 5: Remove/Install Engine Mounting Bracket LH
      GTY211559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the 4 bolts.

      Torque: 52 N*m (531 kgf*cm, 38 ft.*lbf) 

    5. Install the engine mounting insulator LH with the through bolt and nut.
      Fig 6: Remove/Install Engine Mounting Insulator LH
      GTY234760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

  6. INSTALL STARTER ASSEMBLY  . Refer to INSTALLATION - Step 1
  7. INSTALL FRONT ENGINE MOUNTING INSULATOR  . Refer to INSTALLATION - Step 11
  8. TEMPORARILY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 6
  9. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 7
  10. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 8
  11. REMOVE ENGINE HANGER  . Refer to INSTALLATION - Step 19
  12. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH  . Refer to INSTALLATION - Step 1
  13. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING RH  . Refer to INSTALLATION - Step 2
  14. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  15. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  . Refer to INSTALLATION - Step 4
  16. INSTALL FRONT AXLE ASSEMBLY LH  . Refer to INSTALLATION - Step 5
  17. INSTALL FRONT AXLE ASSEMBLY RH  . Refer to INSTALLATION - Step 6
  18. CONNECT FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  19. CONNECT FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH  . Refer to INSTALLATION - Step 8
  20. CONNECT TIE ROD END SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 11
  21. CONNECT TIE ROD END SUB-ASSEMBLY RH  . Refer to INSTALLATION - Step 12
  22. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  . Refer to INSTALLATION - Step 7
  23. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  . Refer to INSTALLATION - Step 8
  24. INSTALL FRONT SPEED SENSOR LH  . Refer to INSTALLATION - Step 12
  25. INSTALL FRONT SPEED SENSOR RH  . Refer to INSTALLATION - Step 14
  26. INSTALL FRONT AXLE SHAFT NUT LH  . Refer to INSTALLATION - Step 15
  27. INSTALL FRONT AXLE SHAFT NUT RH  . Refer to INSTALLATION - Step 16
  28. INSTALL FRONT EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 4
  29. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 13
  30. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  . Refer to INSTALLATION - Step 4
  31. INSTALL COLUMN HOLE COVER SILENCER SHEET  . Refer to INSTALLATION - Step 9
  32. CONNECT WIRE HARNESS AND CONNECTOR 
    1. Connect the wire harness with the bolt.
      Fig 7: Remove/Install Wire Harness Clamp And Bolt
      GTY211452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    2. Connect the wire harness clamp.
    3. Connect the back-up light switch connector.
      Fig 8: Locating Back-Up Light Switch Connector
      GTY211723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY  . Refer to INSTALLATION - Step 43
  34. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Install the 2 transmission control cables to the control cable bracket with 2 new clips*1.
      Fig 9: Remove/Install Transmission Control Cables Clips
      GTY211427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 transmission control cables to the transaxle with the 2 clips*2.
  35. INSTALL BATTERY CARRIER  . Refer to INSTALLATION - Step 60
  36. INSTALL BATTERY  . Refer to INSTALLATION - Step 61
  37. INSTALL AIR CLEANER CASE  . Refer to INSTALLATION - Step 62
  38. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  . Refer to INSTALLATION - Step 2
  39. INSTALL HOOD SUB-ASSEMBLY 
    1. Install the hood sub-assembly with the 4 bolts.
      Fig 10: Remove/Install Hood Sub-Assembly Bolts
      GTY245233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    2. Install the washer hose and 2 washer hose clamps.
      Fig 11: Locating Washer Hose And Clamps
      GTY244831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSPECT HOOD SUB-ASSEMBLY  . Refer to ON-VEHICLE INSPECTION - Step 1
  41. ADJUST HOOD SUB-ASSEMBLY 

    Refer to ADJUSTMENT

  42. INSTALL OUTER COWL TOP PANEL  . Refer to INSTALLATION - Step 19
  43. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  . Refer to INSTALLATION - Step 3
  44. INSTALL COWL TOP VENTILATOR LOUVER LH  . Refer to INSTALLATION - Step 4
  45. INSTALL COWL TOP VENTILATOR LOUVER RH  . Refer to INSTALLATION - Step 5
  46. INSTALL HOOD TO COWL TOP SEAL  . Refer to INSTALLATION - Step 6
  47. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 7
  48. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 8
  49. INSTALL FRONT WIPER ARM HEAD CAP  . Refer to INSTALLATION - Step 9
  50. ADD TRANSAXLE OIL  See step  3
  51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  52. INSPECT TRANSAXLE OIL  See step  1
  53. INSPECT FOR OIL LEAK 
  54. INSPECT FOR EXHAUST GAS LEAK 
  55. INSTALL ENGINE UNDER COVER LH 
  56. INSTALL ENGINE UNDER COVER RH 
  57. INSTALL FRONT WHEELS  . Refer to INSTALLATION - Step 17
  58. ADJUST FRONT WHEEL ALIGNMENT 

    Refer to ADJUSTMENT

  59. INSTALL NO. 2 CYLINDER HEAD COVER  . Refer to INSTALLATION - Step 85
  60. CHECK SPEED SENSOR SIGNAL 

    Refer to TEST MODE PROCEDURE

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