BRAKE ACTUATOR (w/o VSC): Installation: Installation

1. Install the brake actuator assembly to the brake actuator bracket assembly with the 3 bolts.
   Fig 1: Locating Brake Actuator Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   NOTE:

   • Do not remove the hole plugs before installing a new brake actuator because the brake actuator is filled with brake fluid.
   • Do not carry the brake actuator assembly by the connector.
   • Tighten the 3 bolts in the order shown in the illustration.

1. Install the brake actuator with bracket to the body with the 2 bolts and nut.
   Fig 2: Locating Brake Actuator Bolts And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   NOTE:

   • Do not damage the brake lines or wire harness.
   • Tighten the 2 bolts and nut in the order shown in the illustration.
2. Temporarily tighten each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.

   HINT: 

   • *1: To front wheel cylinder RH
   • *2: To front wheel cylinder LH
   • *3: To rear wheel cylinder RH
   • *4: To rear wheel cylinder LH
   • *5: From 1st of master cylinder
   • *6: From 2nd of master cylinder
   Fig 3: Identifying Brake Line Tags Location

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a union nut wrench (10 mm), fully tighten each brake line.
   Fig 4: Tightening Brake Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   without a union nut wrench 

   Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

   with a union nut wrench 

   Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) 

   NOTE:

   • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
   • This torque value is effective when the union nut wrench is parallel to the torque wrench.
4. Install the brake line clamp with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 5: Locating Brake Line Clamp Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the actuator connector.
   Fig 6: Connecting Actuator Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Make sure that the connector is locked securely.

1. Install the radiator reserve tank assembly with the 3 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   Fig 7: Locating Radiator Reserve Tank Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the windshield washer jar assembly and clamp to the body with the 2 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 8: Locating Windshield Washer Jar Assembly Bolt And Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt and connect the washer hoses and 2 connectors.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

   Fig 9: Locating Bolt, Connect Washer Hoses And Motor Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to INSTALLATION

Refer to INSTALLATION

Refer to BLEEDING

Refer to ON-VEHICLE INSPECTION