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Section 301 (Air Conditioning System (Service Information)): Condenser: Installation: Installation

WARNING: This page is about a different car, the 2012 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER 
    1. Install the condenser assembly with receiver as shown in the illustration.
      Fig 1: Installing Condenser Assembly With Receiver
      GTY174127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity

      40 cc (1.4 fl.oz.)

      Compressor oil

      ND-8 or equivalent

  2. INSTALL NO. 2 FAN SHROUD (for 2ZR-FE)  . Refer to INSTALLATION - Step 4
  3. INSTALL NO. 2 FAN SHROUD (for 2AZ-FE)  . Refer to INSTALLATION - Step 4
  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2ZR-FE)  . Refer to INSTALLATION - Step 5
  5. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2AZ-FE)  . Refer to INSTALLATION - Step 5
  6. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (for 2ZR-FE)  . Refer to INSTALLATION - Step 6
  7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (for 2AZ-FE)  . Refer to INSTALLATION - Step 6
  8. INSTALL WATER BY-PASS HOSE (for 2ZR-FE)  . Refer to INSTALLATION - Step 7
  9. INSTALL WATER BY-PASS HOSE (for 2AZ-FE)  . Refer to INSTALLATION - Step 7
  10. INSTALL HOOD LOCK ASSEMBLY  . Refer to INSTALLATION - Step 3
  11. INSPECT HOOD SUB-ASSEMBLY  . Refer to ON-VEHICLE INSPECTION - Step 1
  12. ADJUST HOOD SUB-ASSEMBLY  . Refer to ADJUSTMENT - Step 1
  13. INSTALL UPPER RADIATOR SUPPORT (for 2ZR-FE)  . Refer to INSTALLATION - Step 9
  14. INSTALL UPPER RADIATOR SUPPORT (for 2AZ-FE)  . Refer to INSTALLATION - Step 9
  15. CONNECT AIR CONDITIONING TUBE ASSEMBLY 
    1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring on the air conditioning tube assembly.
    4. Install the air conditioning tube assembly on the cooler condenser assembly with the bolt.
      Fig 2: Locating Air Conditioning Tube Assembly And Bolt
      GTY208553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  16. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil

      ND-OIL 8 or equivalent

    3. Install the O-ring on the discharge hose sub-assembly.
    4. Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
      Fig 3: Locating Discharge Hose Sub-Assembly And Bolt
      GTY208552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  17. CHARGE WITH REFRIGERANT  See step  2
  18. INSTALL FRONT BUMPER ASSEMBLY (for 2AZ-FE)  . Refer to INSTALLATION - Step 1
  19. INSTALL FRONT BUMPER ASSEMBLY (for 2ZR-FE)  . Refer to INSTALLATION - Step 2
  20. INSTALL NO. 4 ENGINE UNDER COVER (for 2AZ-FE)  . Refer to INSTALLATION - Step 3
  21. INSTALL RADIATOR GRILLE PROTECTOR  . Refer to INSTALLATION - Step 4
  22. WARM UP ENGINE  See step  3
  23. INSPECT FOR REFRIGERANT LEAK  See step  4
  24. ADJUST FOG LIGHT AIMING (w/ Fog Light) 

    Refer to ADJUSTMENT

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