TRANSFER CASE FRONT OIL SEAL (for RH Side): Replacement: Replacement

WARNING: This page is about a different variant/trim than selected.

REMOVE FRONT EXHAUST PIPE ASSEMBLY
1. Remove the 4 bolts, 2 compression springs and front exhaust pipe assembly.
  
  Fig 1: Locating Bolts, Compression Springs And Front Exhaust Pipe Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 gaskets.
DRAIN TRANSFER OIL
1. Remove the transfer drain plug and gasket to drain the transfer oil.
2. Install a new gasket and the transfer drain plug.
  Torque: 49 N*m (00 kgf*cm, 36 ft.*lbf)
REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
Refer to REMOVAL for 2AZ-FE
REMOVE TRANSFER CASE OIL SEAL RH
1. Using SST, remove the transfer case oil seal RH from the transfer case.
  - SST: 09308-00010
  Fig 2: Removing Transfer Case Front Oil Seal From Transfer Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not damage the oil seal contact surface on the case.
INSTALL TRANSFER CASE OIL SEAL RH
1. Using SST, drive a new transfer case oil seal RH into the transfer case until it reaches the position shown in the illustration.
  - SST: 09950-60010
    - 09951-00350
    - 09951-00580
    - 09952-06010
  - SST: 09950-70010
    - 09951-07150
  Drive in depth
  
  33.5 to 34.5 mm (1.319 to 1.358 in.)
  
  Fig 3: Driving In Transfer Case Front Oil Seal Into Transfer Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not tilt the oil seal during installation.
2. Apply a small amount of MP grease to the lip of the oil seal.
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
Refer to INSTALLATION for 2AZ-FE
ADD TRANSFER OIL
INSPECT TRANSFER OIL See step 1
INSTALL FRONT EXHAUST PIPE ASSEMBLY
1. Using a vernier caliper, measure the free length of the compression springs.
  
  Fig 4: Measuring Free Length Of Compression Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Minimum 41.5 mm (1.63 in.)
  
  HINT:
  
  If the free length is less than the minimum, replace the compression spring.
2. Remove any gasket residue remaining on the exhaust manifold converter using a brush.
3. Fully insert a new gasket to the exhaust manifold.
  
  Fig 5: Identifying Exhaust Manifold And Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Be sure to install the gasket in the correct direction.
  - Do not reuse the gasket.
  - Do not damage the gasket.
4. Install the front exhaust pipe assembly with the 4 bolts and 2 compression springs.
  
  Fig 6: Locating Bolts, Compression Springs And Front Exhaust Pipe Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 43 N*m (40 kgf*cm, 32 ft.*lbf)
INSPECT FOR EXHAUST GAS LEAK