Windshield Glass: Installation: Installation

1. Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
   Fig 1: Identifying No. 2 Windshield Glass, Ceramic Notch & Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Ceramic Notch

   Standard Dimension

   Area	Dimension
   a	13.7 to 14.7 mm (0.539 to 0.578 in.)

   NOTE:

   Only the 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
   Fig 2: Identifying No. 1 Windshield Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

1. Using a brush or a sponge, coat the application area of a new windshield outside molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install the windshield outside molding onto the windshield glass, as shown in the illustration.
   Fig 3: Identifying Area Of Application For Window Glass Adhesive Dam With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or a sponge, coat the application area of a new window glass adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install the window glass adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 4: Identifying Dam Center Line

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Dam Center Line

1. Position the windshield glass sub-assembly.
   Fig 5: Identifying Matchmarks And No. 1 Stopper On Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the whole contact surface of the windshield glass rim is perfectly even.
   3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.
      NOTE:

      Check that the windshield glass stoppers are attached to the vehicle body correctly.

   4. Remove the windshield glass sub-assembly.
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   Fig 6: Identifying Brush, Primer M, Adhesive, Edge of Curved Surface & Dimensions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Brush	*2	Primer M
   *3	Adhesive	*4	Edge of Curved Surface

   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or a sponge, coat the application area of adhesive with Primer G.
   Fig 7: Identifying Ceramic Notch & Primer G & Dimensions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Ceramic Notch

   -

   -

   Standard Dimension

   Area	Dimension
   a	9.5 mm (0.374 in.)
   b	7.0 mm (0.275 in.)
   c	4.0 mm (0.157 in.)

   NOTE:

   • Do not apply too much primer.
   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   • Apply Primer G onto the ceramic notches.
   • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
4. Apply adhesive to the glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.
      Fig 8: Cutting Off Tip Of Cartridge Nozzle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)

      HINT: 

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the windshield glass as shown in the illustration.
      Fig 9: Identifying Ceramic Notch & Adhesive Dimensions

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1

      Ceramic Notch

      -

      -

      Standard Dimension

      Area	Dimension
      a	9.5 mm (0.374 in.)
      b	8.0 mm (0.315 in.)

      HINT: 

      Apply adhesive onto the ceramic notches.

5. Install the windshield glass sub-assembly.
   Fig 10: Identifying Matchmarks And No. 1 Stopper On Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and windshield glass.
   2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

      HINT: 

      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

   3. Using a scraper, remove any excess or protruding adhesive.
      Fig 11: Identifying Adhesive Applying Area Onto Windshield Glass Rim

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Dam
      *2	Adhesive
      *3	Windshield

      HINT: 

      Apply adhesive onto the windshield glass rim.

   4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
      NOTE:

      Do not drive the vehicle for the time described in the table below.

      Minimum Time

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

1. Return the front section of the roof headlining assembly to the original position.

HINT: 

Use the same procedure for the RH side and LH side.

HINT: 

Use the same procedure for the RH side and LH side.

HINT: 

Use the same procedure for the RH side and LH side.