Frame Wire: Installation: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL FRAME WIRE
WARNING:
Wear insulating gloves.

NOTE:
Insulate the removed terminals with insulating tape.
1. Install the frame wire with the 4 clamps.
  
  Fig 1: Identifying Frame Wire And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Insert the frame wire into the floor panel hole.
  
  Fig 2: Identifying Frame Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  The arrow should be pointing toward the front of the vehicle.
3. Install the nut shown in the illustration.
  
  Fig 3: Identifying Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
4. Install the nut and clamp shown in the illustration.
  
  Fig 4: Identifying Nut & Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
5. Install the nut and 2 clamps shown in the illustration.
  
  Fig 5: Identifying Wire Harness Clamps and Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
6. Install the heater water pipe sub-assembly and nut.
  
  Fig 6: Identifying Heater Water Pipe Sub-Assembly Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
7. Connect the clamp shown in the illustration.
  
  Fig 7: Identifying Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the clamp shown in the illustration.
  
  Fig 8: Identifying Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the 2 clamps shown in the illustration.
  
  Fig 9: Identifying Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Connect the connector to the engine room junction block assembly.
  
  Fig 10: Disconnect The Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. Connect the 2 wire harness clamps to the floor panel.
  
  Fig 11: Identifying Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Install the wire harness protector and connect the clamp to the floor panel.
  
  Fig 12: Disconnect The Clamp From The Floor Panel
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HYBRID BATTERY JUNCTION BLOCK
WARNING:
Wear insulating gloves.
1. Install the frame wire on the hybrid battery junction block with the 2 nuts.
  
  Fig 13: Identifying Hybrid Battery Junction Block With Frame Wire & Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
2. Connect the clamp and frame wire.
  NOTE:
  - Make sure that the ends of the frame wire are not crossed over each other.
  - Be sure to connect the frame wires to the correct terminals.
CHECK HIGH VOLTAGE CABLE CONNECTION See step 11
CONNECT CABLE TO BATTERY TERMINAL
1. Connect the 3 wire harness clamps.
  
  Fig 14: Identifying Wiring Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the nut, and connect the 2 clamps.
  
  Fig 15: Identifying Fasteners
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf)
3. Install the terminal cover.
  
  Fig 16: Identifying Terminal Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY See step 17
INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT See step 18
INSTALL REAR FLOOR BOARD SPACER See step 19
INSTALL REAR NO. 1 FLOOR BOARD . Refer to INSTALLATION - Step 27
INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY . Refer to INSTALLATION - Step 28
INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY . Refer to INSTALLATION - Step 29
INSTALL REAR SEAT CUSHION ASSEMBLY . Refer to INSTALLATION - Step 9
INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH
1. Install the front suspension member brace rear RH with the new bolt (A) and 2 bolts (B).
  
  Fig 17: Identifying Front Suspension Member Brace Rear RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt A
  
  Torque: 137 N*m (1397 kgf*cm, 101 ft.*lbf)
  
  Bolt B
  
  Torque: 93 N*m (948 kgf*cm, 68 ft.*lbf)
INSTALL FRONT CENTER FLOOR COVER RH
1. Install the front center floor cover RH with the 3 clips.
  
  Fig 18: Identifying Front Center Floor Cover RH Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FLOOR COVER RH
1. Install the front floor cover RH with the 4 clips.
  
  Fig 19: Identifying Front Floor Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt.
INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
1. Install the 3 nuts and No. 1 front floor heat insulator.
  
  Fig 20: Identifying Front No. 1 Floor Heat Insulator Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
INSTALL FRONT EXHAUST PIPE ASSEMBLY
HINT:

Refer to INSTALLATION .
INSTALL INVERTER WITH CONVERTER ASSEMBLY
HINT:

Refer to INSTALLATION .
INSTALL SERVICE PLUG GRIP See step 1
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
INSTALL REAR NO. 3 FLOOR BOARD . Refer to INSTALLATION - Step 58
INSTALL REAR DECK FLOOR BOX . Refer to INSTALLATION - Step 59
INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) . Refer to INSTALLATION - Step 60