Steering Column Assembly: Installation: Installation

INSPECT STEERING COLUMN ASSEMBLY See step 2
INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly to install the No. 2 steering intermediate shaft assembly.
  
  Fig 1: Identifying Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Matchmark
2. Install the bolt.
  Torque: 35 N*m (359 kgf*cm, 26 ft.*lbf)
INSTALL STEERING POST ASSEMBLY
1. Install the steering post assembly with the bolt and 2 nuts.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
2. Connect each connector and engage each wire harness clamp to the steering post assembly.
3. Connect the 2 connectors to the power steering ECU assembly.
4. Engage the 2 wire harness clamps.
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft to connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.
  
  Fig 2: Identifying Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Matchmark
2. Install the bolt.
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
INSTALL COLUMN HOLE COVER SILENCER SHEET
1. Install the column hole cover silencer sheet with the 2 clips.
2. Install the floor carpet.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
1. Engage the 2 claws to install the No. 2 air duct sub-assembly.
INSTALL NO. 1 HEATER TO REGISTER DUCT . Refer to INSTALLATION - Step 8
INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
Refer to INSTALLATION
INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Refer to INSTALLATION
ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
1. Using pliers, expand the clamp.
2. While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.
3. Return the clamp to its original position.
4. Connect each connector to the turn signal switch assembly with spiral cable sub-assembly.
INSTALL UPPER STEERING COLUMN COVER
1. Engage the 2 claws and 2 pins to install the upper steering column cover.
  
  Fig 3: Identifying Upper Steering Column Cover Claws And Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL LOWER STEERING COLUMN COVER
NOTE:
If the lower steering column cover is installed in the incorrect order, it will not be possible to assemble the lower steering column cover.
1. Engage the 2 claws to install the lower steering column cover.
  
  Fig 4: Identifying Lower Steering Column Cover & Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 4 claws.
  
  Fig 5: Identifying Lower Steering Column Cover & Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the 2 claws.
  
  Fig 6: Identifying Lower Steering Column Cover & Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Press the area around the claws to engage them.
ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY . Refer to INSTALLATION - Step 5
INSTALL STEERING WHEEL ASSEMBLY See step 8
INSTALL HORN BUTTON ASSEMBLY
Refer to INSTALLATION
TORQUE SENSOR ZERO POINT CALIBRATION
Refer to CALIBRATION