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HV Relay Assembly: Installation: Installation

  1. INSTALL HYBRID BATTERY JUNCTION BLOCK 
    WARNING:

    Be sure to wear insulated gloves.

    1. Install the hybrid battery junction block with the 3 nuts.
      Fig 1: Identifying Nuts On Junction Box
      GTY213482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    2. Connect the 2 connectors to the hybrid battery junction block.
      Fig 2: Identifying Hybrid Battery Junction Block Connectors (2 Of 2)
      GTY213630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      The connectors should be connected securely.

    3. Connect the 2 connectors to the hybrid battery junction block.
      Fig 3: Identifying Hybrid Battery Junction Block Connectors (2 Of 2)
      GTY213748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT FRAME WIRE  See step  10
  3. CHECK HIGH VOLTAGE CABLE CONNECTION  See step  11
  4. INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY 

    HINT: 

    Refer to INSTALLATION .