Common Specs & Procedures

PRIUS (BASE) COMMON SPECS & PROCEDURES

System			Specification/Procedure
Air Conditioning
Service			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Axle Nut/Hub Nut
Front			216 N.m (2, 203 kgf.cm, 159 ft. lbf)
Rear			90 N.m (918 kgf.cm, 66 ft. lbf)
Battery			SERVICE DATA
Brakes
Bleeding Sequence			BLEEDING
Front			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Rear			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Charging
Generator			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Drive Belts
Adjustment			N/A
Belt Routing			N/A
Engine Cooling
General Service Specifications			SERVICE DATA
Radiator Cap Pressure			94 to 122 kPa (1.0 to 1.2 kgf/cm² , 13.5 to 17 psi)
Thermostat R & I			THERMOSTAT
Water Pump R & I			WATER PUMP
Engine Mechanical
Compression			SERVICE DATA
Oil Pressure			at idle speed: 60 kPa (0.6 kgf/cm² , 8.7 psi) or more at 2500 RPM: 142 kPa (1.4 kgf/cm² , 21 psi)
Overhaul			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Fluid Specifications			See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate (Drive Plate) Torque			49 N.m (500 kgf.cm, 36 ft. lbf) Turn 90°
Fuel System
Pressure Specification			@ idle, 304 to 343 kPa (3.1 to 3.5 kgf/cm² , 44 to 50 psi) 5 min. after engine has stopped, 147 kPa (1.5 kgf/cm² , 21 psi) or more
Fuel Pressure Test Procedure			ON-VEHICLE INSPECTION
Ignition
Firing Order & Cylinder Identification			FIRING ORDER & CYLINDER IDENTIFICATION
Spark Plug
(Type: DENSO SC20HR11)
Gap			Standard, 1.0 to 1.1 mm (0.039 to 0.043 in.) Maximum, 1.3 mm (0.0512 in.)
Torque			20 N.m (204 kgf.cm, 15 ft.lb)
Starting
Starter			SERVICE DATA
Wheel Alignment
Adjustment Specifications			SERVICE DATA
Torque			TORQUE SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque			103 N.m (1, 050 kgf.cm, 76 ft. lbf)