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THROTTLE BODY (for Sedan): Removal: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. DRAIN ENGINE COOLANT  . Refer to REPLACEMENT - Step 1
  3. REMOVE CYLINDER HEAD COVER NO. 2  See step  2
  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE NO. 1 
    Fig 1: Identifying Vacuum Switching Valve Assembly Connector And Wire Harness Clamp
    GTY237580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect fuel vapor feed hose No. 1 and fuel vapor feed hose No. 2 from the vacuum switching valve assembly.
    2. Disconnect the vacuum switching valve assembly connector and wire harness clamp.
    3. Disconnect ventilation hose No. 2.
      Fig 2: Locating Ventilation Hose No. 2
      GTY217462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the wire harness clamp and mass air flow meter connector.
      Fig 3: Identifying Wire Harness Clamp And Mass Air Flow Meter Connector
      GTY237297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Loosen the hose clamp, unlock the air cleaner assembly clamp and remove air cleaner cap sub-assembly with air cleaner hose No. 1.
      Fig 4: Identifying Hose Clamp, Unlocking Air Cleaner Assembly Clamp
      GTY237298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. DISCONNECT WATER BY-PASS HOSE 
    Fig 5: Locating Water By-Pass Hose
    GTY227668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the water by-pass hose.
  6. DISCONNECT WATER BY-PASS HOSE NO. 2 
    Fig 6: Identifying Water By-Pass Hose No. 2
    GTY237178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect water by-pass hose No. 2.
  7. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY 
    Fig 7: Identifying Throttle With Motor Body Assembly Connector
    GTY237179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the throttle with motor body assembly connector.
    2. Remove the nut and remove the wire harness with bracket.
    3. Remove the 2 nuts and remove the water filler sub-assembly with hose.
      Fig 8: Identifying Water Filler Sub-Assembly With Hose Using 2 Nuts
      GTY237180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt and 3 nuts and remove the throttle with motor body assembly.
      Fig 9: Identifying Throttle With Motor Body Assembly Using Bolt And 3 Nuts
      GTY237181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the gasket from the intake manifold.
      Fig 10: Identifying New Gasket Onto Intake Manifold
      GTY237182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002