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Input Shaft: Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL INPUT SHAFT FRONT BEARING 
    1. Using SST and a press, install the input shaft front bearing (inner race).
      Fig 1: Using SST And Press To Install Input Shaft Front Bearing (Inner Race)
      GTY200787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09608-00071 
  2. INSTALL NO. 2 TRANSMISSION HUB SLEEVE 
    1. Coat the No. 2 transmission hub sleeve with gear oil.
      Fig 2: Installing Synchromesh Key Springs
      GTY206049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 synchromesh key springs with the No. 2 transmission hub sleeve.
      NOTE:

      Install the No. 2 transmission clutch hub sleeve and the No. 2 transmission clutch hub in the correct direction.

    3. Using a screwdriver, install the synchromesh shifting key to the input shaft.
  3. INSTALL 3RD GEAR NEEDLE ROLLER BEARING 
    1. Coat the 3rd gear bearing with gear oil and install it to the input shaft.
      Fig 3: Identifying 3rd Gear Needle Roller Bearing
      GTY190385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL 3RD GEAR 
    1. Coat the 3rd gear with gear oil and install it to the input shaft.
      Fig 4: Installing 3rd Gear
      GTY172549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 3 SYNCHRONIZER RING 
    1. Coat the No. 3 synchronizer ring with gear oil and install it to the 3rd gear.
      Fig 5: Installing Synchronizer Ring No. 3
      GTY200623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 2 TRANSMISSION CLUTCH HUB 
    1. Using SST and a press, install the No. 2 transmission clutch hub to the input shaft.
      Fig 6: Using SST And Press To Install Transmission Clutch Hub No. 2 To Input Shaft
      GTY200788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        • 09316-00041
      NOTE:
      • Align the claw of the No. 2 clutch hub with the notch of the No. 3 synchronizer ring.
      • Make sure that the 3rd gear can rotate.
    2. Select a snap ring so that clearance between the No. 2 transmission clutch hub and the No. 2 clutch hub shaft snap ring will be within the specified range. Using a brass bar and a hammer, install the snap ring.
      Fig 7: Installing Snap Ring
      GTY206050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard clearance

      0.1 mm (0.00394 in.) or less

      Snap Ring Thickness

      Part No. Thickness: mm (in.) Mark
      90520-34003 2.30 to 2.35
      (0.0906 to 0.0925)      		 H
      90520-34004 2.35 to 2.40
      (0.0925 to 0.0945)      		 J
      90520-34005 2.40 to 2.45
      (0.0945 to 0.0965)      		 K
      90520-34006 2.45 to 2.50
      (0.0965 to 0.0984)      		 L
      90520-34007 2.50 to 2.55
      (0.0984 to 0.1004)      		 M
      90520-34008 2.55 to 2.60
      (0.1004 to 0.1024)      		 N
      90520-34009 2.60 to 2.65
      (0.1024 to 0.1043)      		 P
  7. INSTALL 4TH GEAR BEARING SPACER 
    1. Coat the 4th gear bearing spacer with gear oil and install it to the input shaft.
      Fig 8: Identifying 4th Gear Bearing Spacer
      GTY186328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 4 SYNCHRONIZER RING 
    1. Coat the No. 4 synchronizer ring with gear oil and install it to the No. 2 transmission clutch hub.
      Fig 9: Installing 2nd Synchronizer Outer Ring
      GTY186171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Align the claw of the No. 2 clutch hub with the notch of the No. 4 synchronizer ring.

  9. INSTALL 4TH GEAR NEEDLE ROLLER BEARING 
    1. Coat the 4th gear needle roller bearing with gear oil and install it to the input shaft.
      Fig 10: Identifying 4th Gear Needle Roller Bearing
      GTY186419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL 4TH GEAR 
    1. Coat the 4th gear with gear oil and install it to the input shaft.
      Fig 11: Installing 4th Gear
      GTY200624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL INPUT SHAFT REAR RADIAL BALL BEARING 
    1. Using SST and a press, install the input shaft rear radial ball bearing to the input shaft.
      Fig 12: Using SST And Press To Install Input Shaft Rear Radial Ball Bearing To Input Shaft
      GTY200777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09608-06041 
      NOTE:
      • Install the bearing with its groove facing rearward.
      • Make sure that the 3rd gear can rotate.
    2. Select a snap ring so that the clearance between the input shaft radial ball rear bearing and the input shaft rear bearing snap ring will be within the specified range. Using a brass bar and a hammer, install the snap ring.
      Fig 13: Using Brass Bar And Hammer To Install Snap Ring
      GTY200625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Clearance

      0.1 mm (0.00394 in.) or less

      Snap Ring

      Part No. Thickness: mm (in.) Mark
      90520-30008 2.35 to 2.40
      (0.0925 to 0.0945)      		 1
      90520-30009 2.40 to 2.45
      (0.0945 to 0.0965)      		 2
      90520-30010 2.45 to 2.50
      (0.0965 to 0.0984)      		 3
      90520-30011 2.50 to 2.55
      (0.0984 to 0.1004)      		 4
      90520-30012 2.55 to 2.60
      (0.1004 to 0.1024)      		 5
      90520-30013 2.60 to 2.65
      (0.1024 to 0.1043)      		 6
      90520-30021 2.65 to 2.70
      (0.1043 to 0.1063)      		 7
      90520-30022 2.70 to 2.75
      (0.1063 to 0.1083)      		 8
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