Shift And Select Lever Shaft: Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.

INSTALL CONTROL SHAFT COVER OIL SEAL
1. Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.
  
  Fig 1: Installing Control Shaft Cover Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    - 09951-00280
  - SST: 09950-70010
    - 09951-07100
  Oil seal installation depth
  
  28.0 to 29.0 mm (1.10 to 1.14 in.)
INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING
1. Using a brass bar and a hammer, install the select spring No. 1 seat shaft snap ring.
  
  Fig 2: Using Brass Bar And Hammer To Install Select Spring No. 1 Seat Shaft Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 SHIFT LEVER INNER
1. Install the No. 1 shift lever inner to the shift interlock plate.
  
  Fig 3: Identifying No. 1 Shift Lever Inner
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT INTERLOCK PLATE COVER
1. Install the shift interlock plate cover to the shift interlock plate.
  
  Fig 4: Identifying Shift Interlock Plate Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 SELECT SPRING SEAT
1. Install the No. 1 select spring seat, No. 1 select return compression spring, and shift interlock plate to the shift and select lever shaft.
  
  Fig 5: View Of No. 1 Select Spring Seat
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 SHIFT LEVER INNER
1. Install the No. 2 shift lever inner, No. 2 select return compression spring and No. 2 select return spring seat to the shift and select lever shaft.
  
  Fig 6: View Of No. 2 Select Spring Seat, No. 2 Select Return Compression Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Hold the shift and select lever in a vise using aluminum plates.
3. Using a brass bar and a hammer, install the select seat snap ring to the shift and select lever shaft.
4. Using a pin punch (5 mm) and a hammer, install the 2 shift inner lever slotted pins to the shift and select lever shaft.
  
  Fig 7: Installing Shift Inner Lever Slotted Pins To Shift And Select Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Clearance A
  
  0.7 to 1.7 mm (0.0276 to 0.0669 in.)
  
  Clearance B
  
  -0.4 to 0.5 mm (-0.0157 to 0.0197 in.)
INSTALL NO. 2 SELECTING BELLCRANK BUSHING
1. Coat the 2 No. 2 selecting bellcrank bushings with MP grease and install them to the No. 2 selecting bellcrank.
  
  Fig 8: Locating Selecting Bellcrank No. 2 Bush
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 SELECTING BELLCRANK DUST COVER
1. Coat the No. 2 selecting bellcrank dust cover with MP grease and install it to the No. 2 selecting bellcrank.
  
  Fig 9: Locating No. 2 Selecting Bellcrank Dust Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY
1. Install the selecting bellcrank support sub-assembly to the No. 2 selecting bellcrank.
  
  Fig 10: Identifying Selecting Bellcrank Support Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 2 selecting bellcrank plate washer, wave washer, and nut.
  
  Fig 11: Identifying No. 2 Selecting Bellcrank Plate Washer, Wave Washer & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
INSTALL NO. 1 SELECTING BELLCRANK DUST COVER
1. Install the No. 1 selecting bellcrank dust cover to the No. 2 selecting bellcrank.
  
  Fig 12: Locating Selecting Bellcrank Dust Cover No. 1
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL CONTROL SHIFT LEVER BUSHING
1. Install the control shift lever bushing to the No. 2 selecting bellcrank.
  
  Fig 13: Locating Control Shift Lever Bushing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002