Fuel Pump: Installation: Installation

INSTALL FUEL SUCTION TUBE ASSEMBLY
1. Install a new gasket onto the fuel tank.
  
  Fig 1: Locating Fuel Tank Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set the fuel suction tube to the fuel tank.
  
  Fig 2: Aligning Protrusion Of Fuel Suction Tube With Notch Of Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the fuel sender gauge arm does not bend.
INSTALL FUEL PUMP GAUGE RETAINER
1. Align the protrusion of the fuel suction tube with the notch of the fuel tank.
2. While holding the fuel suction tube assembly by hand to prevent it from tilting, align the starting marks on a new fuel pump gauge retainer and fuel tank and tighten a new fuel pump gauge retainer.
  
  Fig 3: Aligning Marks Of Fuel Pump Gauge Retainer And Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and your hand, tighten the fuel pump gauge retainer 2 revolutions so that the mark of the retainer comes within the range shown in the illustration.
  
  Fig 4: Inserting Notch Of SST Into Rib Of Fuel Pump Gauge Retainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09808-14020
    - 09808-01410
    - 09808-01420
    - 09808-01430
  NOTE:
  Use SST. Do not use any other tools such as a screwdriver.
  
  HINT:
  
  Insert the notch of SST into the rib of the fuel pump gauge retainer.
CONNECT FUEL TANK VENT HOSE
1. Connect the fuel tank vent hose.
  
  Fig 5: Connecting Fuel Tank Vent Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Push in the fuel tank vent hose connector to the fuel suction plate and push the retainer so that the claws engage.
    NOTE:
    Check that there are no scratches or foreign matter around the connecting surfaces of the fuel tank vent connector and pipe before performing this work.
    
    After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling on the quick connector.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
1. Connect the fuel tank main tube.
  
  Fig 6: Connecting Fuel Tank Main Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.
    NOTE:
    Check that there are no scratches or foreign matter around the connecting surfaces of the fuel tube joint and plug before performing this work.
    
    Check that the fuel tube joint is securely inserted to the end.
    
    Check that the tube joint clip is on the collar of the fuel tube joint.
    
    After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT FOR FUEL LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
INSTALL REAR FLOOR SERVICE HOLE COVER
1. Connect the fuel pump connector.
  
  Fig 7: Locating Fuel Pump Assembly Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rear floor service hole cover.
INSTALL REAR SEAT CUSHION ASSEMBLY . Refer to INSTALLATION - Step 11