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Fuel Pump: Reassembly: Reassembly

  1. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.
      Fig 1: Identifying Fuel Pump O-Ring (4WD)
      GTY177126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not disassemble the fuel pump and the suction filter. Doing so will cause the fuel pump to be non-reusable.

    2. Connect the fuel pump harness connector.
      Fig 2: Locating Fuel Pump Connector
      GTY163839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.
    4. Engage the 5 claws, and install the fuel pump filter onto the fuel filter.
      Fig 3: Identifying Suction Filter And Claws
      GTY194504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the O-ring is not cracked or does not jump out of position during installation.

    5. Engage the 2 claws of the No. 1 fuel suction support.
      Fig 4: Identifying Claws Of No. 1 Fuel Suction Support
      GTY193384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the fuel pump harness connector.
      Fig 5: Locating Fuel Pump Harness Connector
      GTY190271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Engage the 2 claws and install the E-ring and fuel pump sub-tank.
      Fig 6: Locating Claws And E-Ring
      GTY215011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
      Fig 7: Locating Fuel Pump Filter Hose
      GTY194606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the fuel tube or the suction support.

    9. Connect the connector of the fuel pump harness.
  2. INSTALL FUEL SENDER GAUGE ASSEMBLY  See step  1