Section 16 (Engine Cooling System (2ZR-FE) (Service Information)): Radiator: Installation: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL FAN SHROUD
1. Install the fan shroud to the radiator assembly with the 2 bolts.
  
  Fig 1: Identifying Fan Shroud Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL OIL COOLER HOSE (for Automatic Transaxle)
1. Install the oil cooler hose with the 2 bolts.
  
  Fig 2: Locating Bolts And Oil Cooler Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
2. Connect the 2 oil cooler hoses to the radiator.
INSTALL RADIATOR ASSEMBLY
1. Install the 2 lower radiator supports.
2. Install the radiator assembly with the fan shroud.
  
  Fig 3: Identifying Lower Radiator Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  For vehicles with the air conditioning system, do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.
3. Connect the cooling fan motor connector and wire harness clamp.
  
  Fig 4: Locating Cooling Fan ECU Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 FAN SHROUD
1. Engage the 2 claws and install the No. 2 fan shroud to the radiator assembly with the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 5: Locating No. 2 Fan Shroud Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Install the upper radiator support sub-assembly with the 4 bolts.
  
  Fig 6: Locating Upper Radiator Support Sub-Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
2. Connect the horn connector.
  
  Fig 7: Locating Horn Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
1. Install the hood lock support sub-assembly with the 2 bolts.
  
  Fig 8: Locating Hood Lock Support Sub-Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL WATER BY-PASS HOSE
1. Install the water by-pass hose with the 3 clamps.
  
  Fig 9: Locating Water By-Pass Hose Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the water by-pass hose to the radiator assembly with the clamp.
INSTALL HOOD LOCK ASSEMBLY
INSTALL UPPER RADIATOR SUPPORT
1. Install the 2 radiator support cushions to the 2 upper radiator supports.
2. Install the 2 upper radiator supports with the 2 bolts.
  
  Fig 10: Locating Bolts And Upper Radiator Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
CONNECT OIL COOLER HOSE (for Automatic Transaxle)
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose to the radiator assembly with the clamp.
  
  Fig 11: Locating No. 2 Radiator Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 RADIATOR HOSE
1. Connect the No. 1 radiator hose to the radiator assembly with the clamp.
  
  Fig 12: Locating No. 1 Radiator Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RADIATOR RESERVE TANK HOSE
1. Connect the radiator reserve tank hose to the radiator assembly with the clamp.
  
  Fig 13: Locating Radiator Reservoir Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL THERMISTOR ASSEMBLY
INSTALL BATTERY . Refer to INSTALLATION - Step 61
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT See step 2
INSPECT FOR COOLANT LEAK . Refer to ON-VEHICLE INSPECTION - Step 1
INSTALL FRONT BUMPER ASSEMBLY (except Sport Package) . Refer to INSTALLATION - Step 1
INSTALL FRONT BUMPER ASSEMBLY (for Sport Package) . Refer to INSTALLATION - Step 2
INSTALL RADIATOR GRILLE PROTECTOR . Refer to INSTALLATION - Step 3
ADJUST FOG LIGHT AIMING (w/ Fog Light)
Refer to ADJUSTMENT
INSTALL ENGINE UNDER COVER LH
INSTALL ENGINE UNDER COVER RH