EGR Cooler: Installation: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY

Temporarily install a new gasket and the EGR with cooler pipe sub-assembly with the 2 nuts (A).

Fig 1: Identifying EGR Cooler Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

Install 2 new gaskets and set the EGR valve with cooler assembly in place.
Using an E8 "TORX" socket wrench, install the 4 stud bolts.
Stud Bolt (B)

Torque: 9.5 N*m (97 kgf*cm, 84 in.*lbf)

Stud Bolt (C)

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
Temporarily install the 4 nuts (B and C) and bolt.
Tighten the 2 nuts (A).
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
Tighten the 2 nuts (B) and bolt.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

NOTE:
Make sure that all installation surfaces of the EGR valve with cooler assembly are in even contact when tightening the bolts and nuts.
Tighten the 2 nuts (C).
Type A

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

Type B

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
Connect the connector, wire harness clamp and 4 water hoses.

Fig 2: Identifying EGR Valve Assembly, Wire Harness Clamp, Connector & Water Hoses
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002