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Cruise Control Switch Circuit: Procedure

  1. READ VALUE ON TECHSTREAM 
    1. Connect the Techstream to the DLC3.
      Fig 1: Inspecting + (ACCEL) Function.
      GTY323640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Select the following menu items: Powertrain / Radar Cruise / Data List.
    5. Check the Data List to confirm proper functioning of the cruise control switch.
      TEXT IN ILLUSTRATION

      *a ON-OFF
      *b -/SET
      *c +/RES
      RADAR CRUISE

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Cruise Control Main Switch Cruise control switch signal / ON or OFF ON: Cruise control switch (ON-OFF button) pushed
      OFF: Cruise control switch (ON-OFF button) released
      -
      SET/COAST Switch -/SET switch signal / ON or OFF ON:-/SET switch on
      OFF:-/SET switch off
      -
      RES/ACC Switch +/RES switch signal / ON or OFF ON: +/RES switch on
      OFF: +/RES switch off
      -

      OK

      When the cruise control switch is operated, the display changes as shown above.

    NG → See step   2 

    OK → See step   7 

  2. INSPECT CRUISE CONTROL SWITCH 
    1. Remove the cruise control switch. Refer to REMOVAL .
    2. Measure the resistance according to the value(s) in the table below.
      Fig 2: Inspecting Cruise Control Main Switch With Connector End View
      GTY335924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Cruise control switch (ON-OFF button) - -
      *a Component without harness connected
      (Cruise Control Switch)
      *b ON-OFF
      *c +/RES *d -/SET
      *e MODE *f CANCEL

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      1 - 2
      1 - 3
      Cruise control switch (ON-OFF button) released 1 MΩ or higher
      1 - 3 Cruise control switch (ON-OFF button) pushed Below 2.5 Ω
      1 - 2 MODE Below 2.5 Ω
      1 - 3 +/RES 235 to 245 Ω
      1 - 3 -/SET 617 to 643 Ω
      1 - 3 CANCEL 1509 to 1571 Ω

    NG → See step   8 

    OK: Go to next step 

  3. CHECK CRUISE CONTROL SWITCH WIRE (SPIRAL CABLE - CRUISE CONTROL SWITCH) 
    1. Disconnect the with sensor cable sub-assembly connector.
      Fig 3: Checking Cruise Control Switch Wire
      GTY334894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector from the cruise control switch.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      z10-4 - Cruise control switch side connector terminal 1 Always Below 1 Ω
      z10-1 - Cruise control switch side connector terminal 2 Always Below 1 Ω
      z10-3 - Cruise control switch side connector terminal 3 Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      z10-4 - Body ground Always 10 kΩ or higher
      z10-1 - Body ground Always 10 kΩ or higher
      z10-3 - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Spiral with Sensor Cable Sub-assembly)
      *b Front view of wire harness connector
      (to Cruise Control Switch)

    NG → REPAIR OR REPLACE CRUISE CONTROL SWITCH WIRE (SPIRAL CABLE SUB-ASSEMBLY - CRUISE CONTROL SWITCH) 

    OK: Go to next step 

  4. INSPECT SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY 
    NOTE:

    The spiral with sensor cable sub-assembly is an important part of the SRS airbag system. Incorrect removal or installation of the spiral with sensor cable sub-assembly may cause airbag deployment. Be sure to read the information shown in the link/brackets.

    1. Remove the spiral with sensor cable sub-assembly. Refer to REMOVAL .
      Fig 4: Inspecting Spiral With Sensor Cable Sub-Assembly
      GTY341834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      z10-1 - L52-7 (R/N) Center Below 3 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      z10-3 - L52-1 (CCS) Center Below 3 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      z10-4 - L52-2 (ECC) Center Below 3 Ω
      2.5 rotations to the left
      2.5 rotations to the right
    3. After setting the spiral cable with sensor assembly to the center position, rotate the spiral cable with sensor assembly 2.5 times clockwise. Then while rotating the spiral cable with sensor assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      z10-1 - L52-7 (R/N) Always Below 3 Ω
      z10-3 - L52-1 (CCS) Always Below 3 Ω
      z10-4 - L52-2 (ECC) Always Below 3 Ω
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Spiral with Sensor Cable Sub-assembly)

      HINT: 

      The spiral with sensor cable sub-assembly makes a maximum of approximately 5 rotations.

    4. Install the spiral with sensor cable sub-assembly. Refer to INSTALLATION .

    NG → See step   9 

    OK: Go to next step 

  5. CHECK HARNESS AND CONNECTOR (DRIVING SUPPORT ECU - SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY) 
    1. Disconnect the driving support ECU assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      L52-1 (CCS) - L151-23 (CCS) Always Below 1 Ω
      L52-7 (R/N) - L151-10 (CCHG) Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      L52-1 (CCS) or L151-23 (CCS) - Body ground Always 10 kΩ or higher
      L52-7 (R/N) or L151-10 (CCHG) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (DRIVING SUPPORT ECU - SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY) 

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY - BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 5: Checking L52 Connector Terminals
      GTY334705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      L52-2 (ECC) - Body ground Always Below 1 Ω
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Spiral with Sensor Cable Sub-assembly)

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY - BODY GROUND) 

    OK → See step   7 

  7. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE 
  8. REPLACE CRUISE CONTROL SWITCH. Refer to  REMOVAL 
  9. REPLACE SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY. Refer to  REMOVAL