Frame Wire: Installation: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL FRAME WIRE
WARNING:
Wear insulated gloves.

NOTE:
Insulate the removed terminals with insulating tape.
1. Install the frame wire with the 4 new clamps.
  
  Fig 1: Identifying Frame Wire And Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Insert the frame wire into the floor panel hole.
  
  Fig 2: Identifying Frame Wire & Floor Panel Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Front Side
  
  HINT:
  
  The arrow should be pointing toward the front of the vehicle.
3. Install the bolt.
  
  Fig 3: Identifying Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
4. Install the nut and clamp.
  
  Fig 4: Identifying Nut & Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
5. Install the nut and 2 clamps.
  
  Fig 5: Identifying Wire Harness Clamps and Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
6. Install the heater water pipe sub-assembly with the nut.
  
  Fig 6: Identifying Heater Water Pipe Sub-Assembly Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
7. Connect the clamp.
  
  Fig 7: Identifying Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the clamp.
  
  Fig 8: Identifying Heater Water Pipe Sub-Assembly & Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the connector to the engine room junction block assembly.
  
  Fig 9: Identifying Engine Room Junction Block Assembly Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Connect the 2 wire harness clamps to the floor panel.
  
  Fig 10: Identifying Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. Connect the clamp to the floor panel to install the wire harness protector.
  
  Fig 11: Identifying Wire Harness Protector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Connect the shielded wire ground.
  
  Fig 12: Identifying Shielded Wire Ground, Frame Wire & Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. Using an insulated tool, install the frame wire on the hybrid battery junction block assembly with the 2 nuts.
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
  NOTE:
  - Make sure that the ends of the frame wire are not crossed over each other.
  - Be sure to connect the ends of the frame wire to the connect terminals.
14. Connect the 3 clamps.
  
  Fig 13: Identifying Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. Connect the 2 clamps.
  
  Fig 14: Identifying Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT ELECTRIC VEHICLE CHARGER WIRE See step 5
CONNECT CABLE TO POSITIVE AUXILIARY BATTERY TERMINAL
1. Connect the cable with the nut.
  Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf)
2. Install the terminal cover.
INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD PANEL See step 10
INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH . Refer to INSTALLATION - Step 18
INSTALL TONNEAU COVER HOLDER CAP (for RH Side)
HINT:

Use the same procedure described for the LH side. Refer to INSTALLATION - Step 15 .
INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (for RH Side)
HINT:

Use the same procedure described for the LH side. Refer to INSTALLATION - Step 16 .
INSTALL REAR SIDE SEAT BACK ASSEMBLY RH . Refer to INSTALLATION - Step 5
INSTALL REAR SEAT CUSHION ASSEMBLY . Refer to INSTALLATION - Step 7
INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH . Refer to INSTALLATION - Step 47
INSTALL REAR DOOR SCUFF PLATE RH
HINT:

Use the same procedure described for the LH side. Refer to INSTALLATION - Step 38 .
INSTALL REAR DECK TRIM COVER . Refer to INSTALLATION - Step 21
INSTALL DECK TRIM SERVICE HOLE COVER . Refer to INSTALLATION - Step 22
INSTALL REAR NO. 1 FLOOR BOARD . Refer to INSTALLATION - Step 23
INSTALL REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY . Refer to INSTALLATION - Step 24
INSTALL REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY . Refer to INSTALLATION - Step 25
INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) . Refer to INSTALLATION - Step 28
INSTALL DECK FLOOR BOX LH
HINT:

Use the same procedure described for the RH side. Refer to INSTALLATION - Step 54 .
INSTALL REAR NO. 4 FLOOR BOARD SUB-ASSEMBLY . Refer to INSTALLATION - Step 27
INSTALL REAR NO. 2 FLOOR BOARD . Refer to INSTALLATION - Step 56
INSTALL FRONT SUSPENSION MEMBER BRACE REAR RH
1. Using a transmission jack, hold the front suspension cross member.
  NOTE:
  Be sure to position the transmission jack to properly support the front suspension cross member.
2. Install the front suspension member brace rear RH with a new bolt (A) and the 2 bolts (B).
  
  Fig 15: Identifying Brace, Bolts & Location Of New Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt A
  
  Torque: 137 N*m (1397 kgf*cm, 101 ft.*lbf)
  
  Bolt B
  
  Torque: 93 N*m (948 kgf*cm, 69 ft.*lbf)
3. Install the clip.
INSTALL FRONT FLOOR COVER CENTER RH
1. Install the front center floor cover RH with the 3 clips.
INSTALL FRONT FLOOR COVER RH
1. Install the front floor cover RH with the 4 clips.
2. Install the bolt.
INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
1. Install the No. 1 front floor heat insulator with the 3 nuts.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
Refer to INSTALLATION .
INSTALL INVERTER WITH CONVERTER ASSEMBLY
Refer to INSTALLATION .