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RAV4 EV Ecu Flash Reprogramming Procedure (T-SB-0043-13 REV1)

Publication date: 2014-02-11
Reference number: T-SB-0043-13 REV1
Supersedes refnos: T-SB-0043-13

RAV4 EV ECU FLASH REPROGRAMMING PROCEDURE

RAV4 EV ECU FLASH REPROGRAMMING PROCEDURE

TECHNICAL SERVICE BULLETIN

Reference Number(s): T-SB-0043-13 Rev1, Date of Issue:  February 11, 2014
TOYOTA: 2012 - 2014 RAV4 EV
SERVICE CATEGORY: Engine/Hybrid System
SECTION: Hybrid/Battery Control System
COPYRIGHT: © 2018 Toyota, USA License Agreement TMS1002
Superceded Bulletin(s): T-SB-0043-13, Date of Issue:  March 18, 2013

APPLICABILITY

APPLICABILITY

YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2012 - 2014 RAV4 EV  
NOTE: REVISION NOTICE
February 11, 2014 Rev1:
  • Applicability has been updated to include 2014 model year RAV4 EV vehicles.

Any previous printed versions of this bulletin should be discarded.

INTRODUCTION

Flash reprogramming allows the ECU software to be updated without replacing the ECU. Flash calibration updates for the RAV4 EV are released as field-fix procedures described in individual Service Bulletins. This bulletin details the ECU flash reprogramming process and outlines use of the Techstream Health Check Function and the Tesla Powertrain Service Diagnostics program.

NOTE: Flash reprogramming of the RAV4 EV ECU can only be performed with the Tesla Powertrain Service Diagnostics program.

WARRANTY INFORMATION

WARRANTY INFORMATION

OP CODE DESCRIPTION TIME OFP T1 T2
N/A Not Applicable to Warranty - - - -

PARTS INFORMATION

PARTS INFORMATION

PART NUMBER PART NAME QTY
00451-00001-LBL Authorized Modification Labels 1
NOTE: Authorized Modification Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily - Dealer Support Materials Orders.

REQUIRED TOOLS & EQUIPMENT

REQUIRED TOOLS & EQUIPMENT

REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY
Techstream 2.0(1) ADE TS2UNIT 1
(1) Essential SST.
NOTE:
  • Only Techstream 2.0 should be used for this update.
  • Techstream Software version 9.00.025 or later is required.
  • Tesla Powertrain Service Diagnostic Software version 0.5.23 or later is required.
  • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787.
SPECIAL SERVICE TOOLS

SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY
GR8 Battery Diagnostic Station(1) 00002-MCGR8  1
EV HV Powertrain Diagnostic Cable Kit(2) 82824-36150-01 1
(1) Essential SST.
(2) Special order.
NOTE: Additional SSTs may be ordered by calling 1-800-933-8335.

TECHSTREAM PREPARATION

Selecting the Correct VIM

Techstream software requires a VIM selection before it can be used for reprogramming.

Perform the following:

  1. Select Setup  from the Techstream Main Menu screen.
  2. Select VIM  Select from the Setup drop down menu.
    G09131619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Select the correct Interface Setup from the drop down list.

    For Techstream 2.0, select MongoosePro MFC  .

    NOTE: Mongoose Driver MUST be installed before Mongoose selections will be available.
    Refer to the Technical Information System (TIS), Diagnostics - Scantool  page for additional information.
  4. Click OK  .

PROCESS OVERVIEW

Techstream ECU flash reprogramming is a 4-step process:

  1. Verify the vehicle's applicability for recalibration and locate desired calibration file by performing the Techstream Health Check function.
    NOTE: Techstream will automatically search TIS for the appropriate Service Bulletin using the current Calibration ID from the vehicle. Calibration file links can be found embedded in the corresponding Service Bulletin.
  2. Connect the GR8 Battery Diagnostic Station using "Power Supply Mode" only.

    The GR8 Battery Diagnostic Station includes a Power Supply Mode to help maintain battery voltage at 13.5 volts during ECU reprogramming.

    NOTE: ECU damage may occur if the correct battery charger mode setting is NOT used.
  3. Perform the RAV4 EV ECU software update using the Tesla Powertrain Service Diagnostics program.

    Launch the Tesla Powertrain Service Diagnostics program and initiate the update process to complete the reprogramming.

  4. Attach the Authorized Vehicle Modification Label.

    Modifications to ECU calibrations MUST be recorded and properly displayed on the vehicle using the Authorized Modification Label.

OPERATION PROCEDURE

  1. Verify the vehicle's applicability for recalibration and locate desired calibration file.
    1. Connect Techstream and establish a vehicle connection.
    2. Click the Health Check  button on the System Select  tab.
      G09131620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Choose desired ECU group(s) in the Health Check  dialog box.
      G09131621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Click Next  .
    5. Click Continue  to view Health Check results.
      G09131622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Available calibration updates are indicated by a Yes  link in the Update  column.

      Click the Yes  link to access the appropriate Service Bulletin on TIS.

      NOTE:
      • Note any DTCs stored in systems that will be flash reprogrammed.
      • Clicking the Yes  link will automatically launch TIS and perform a calibration search.
      G09131623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Log into TIS. (If already logged in, skip this step.)
    8. To review the Service Bulletin and access the calibration file, click the Service Bulletin link in the Document Title  column of the Calibration Search Result  portlet.
      NOTE: Only Toyota Certified Technicians and above may access calibration files.
      G09131624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Connect the GR8 Battery Diagnostic Station.
    1. Connect the GR8 Battery Diagnostic Station to the vehicle and turn it ON.
    2. Select Power Supply Mode by following the screen flow below.
      NOTE:
      • ECU damage may occur if the correct battery charger and mode setting are NOT used.
      • Power Supply Mode is used to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle.
      • For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual  located on TIS, Diagnostics - Tools & Equipment - Battery Diagnostics  .
      G09131625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Perform the RAV4 EV ECU software update using the Tesla Powertrain Service Diagnostics program.

    After reviewing the procedures outlined in the selected Service Bulletin, launch the Tesla Powertrain Service Diagnostics program.

    NOTE: The vehicle may require special preparation - please review the selected Service Bulletin carefully.
    1. Click Start  .
    2. Click All Programs  .
    3. Click Tesla Powertrain Service Diagnostics RAV4  .
      G09131626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Errors during the flash reprogramming process can permanently damage the vehicle ECU.
      Minimize the risk by following the steps below.
      • Battery voltage MUST NOT FALL BELOW 11.4 volts  during reprogramming. Confirm battery voltage is higher than 11.4 volts, but be sure voltage DOES NOT RISE ABOVE 16.0 volts  during reprogramming.
      • Turn OFF all vehicle accessories (e.g. audio system, A/C, interior lights, DRL, etc.). Do NOT add to or significantly change the vehicle's electrical load while reprogramming.
      • Confirm cable connections between the vehicle and Techstream PC are secure.
      • Do NOT disconnect or turn off Techstream PC or vehicle ignition, and do NOT close Tesla Powertrain Diagnostic program during reprogramming.
      • Set parking brake.
      • If the battery's state of charge or capacity are in question, test with SST. No. 00002-V8150-KIT "Digital Battery Analyzer,"  and follow Service Bulletin No. PG001-06,"Battery Maintenance for In-Stock Vehicles & Pre-Delivery,"  or the appropriate "Maintenance for HV & Auxiliary Batteries"  Service Bulletin.
      • The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle. For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual  located on TIS, Diagnostics - Tools & Equipment - Battery Diagnostics  .
    4. Disconnect the Techstream DLC3 connector.
    5. Connect the RAV4 EV Diagnostic Cable (DLC3 No. 2 is located in the rear cargo area).
      G09131627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G09131628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Confirm the communication light is green.
      G09131629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Click on the Firmware Download  tab.
    8. Click the Play button.

      HINT 

      File will automatically download and be displayed on this screen. Please ensure PC is connected to dealership wireless network. 

      G09131630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Verify the information displayed on the warning message before proceeding.
      G09131631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. The ECU Software Update will begin and take approximately 10 - 20 minutes to complete.
      NOTE: Do NOT turn ignition OFF or disconnect the battery charger during this process.
      G09131632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Click OK  .
    12. Disconnect the Tesla Powertrain Diagnostic Cable and close the program.
    13. Connect the Techstream DLC3 cable to the OBDII connector under the dash.
    14. Perform a Health Check to confirm the firmware was installed correctly and to check for DTCs.
      G09131633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Attach the Authorized Modifications Label.
    1. Using a permanent marker or ball point pen, complete the Authorized Modifications Label and attach to the vehicle. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL.
      G09131634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the label under the hood in the location determined by the specific Service Bulletin or Campaign.
      NOTE: Wait 60 - 90 seconds for ink to set before handling.
    3. Test drive the vehicle to confirm proper operation.
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