Service Data
| Transfer case oil seal drive in depth | Standard | 9.5 to 10.5 mm (0.375 to 0.413 in.) | |
| Transfer case RH oil seal drive in depth | Standard | 33.5 to 34.5 mm (1.32 to 1.35 in.) | |
| Transfer extension housing type T oil seal drive in depth | Standard | 1.1 to 1.9 mm (0.0434 to 0.0748 in.) | |
| Drive pinion preload (at starting) | New bearing | with SST | 0.5 to 1.1 N*m (5 to 11 kgf*cm, 5 to 10 in.*lbf) |
| without SST | 0.7 to 1.5 N*m (7 to 15 kgf*cm, 6 to 13 in.*lbf) | ||
| Reused bearing | with SST | 0.3 to 0.6 N*m (3 to 6 kgf*cm, 3 to 6 in.*lbf) | |
| without SST | 0.4 to 0.9 N*m (4 to 9 kgf*cm, 4 to 8 in.*lbf) | ||
| Total Preload (at starting) | New bearing | with SST | 0.4 to 0.5 N*m (4 to 5 kgf*cm, 3 to 4 in.*lbf) + Driven pinion preload |
| without SST | 0.5 to 0.7 N*m (5 to 7 kgf*cm, 5 to 6 in.*lbf) + Driven pinion preload |
||
| Reused bearing | with SST | 0.25 to 0.38 N*m (2.6 to 3.8 kgf*cm, 2.3 to 3.3 in.*lbf) + Driven pinion preload |
|
| without SST | 0.4 to 0.5 N*m (4 to 5 kgf*cm, 3 to 4 in.*lbf) + Driven pinion preload |
||
| Ring gear runout | Maximum | 0.06 mm (0.00236 in.) | |
| Transfer ring gear mounting case runout | Maximum | 0.04 mm (0.00157 in.) | |
| Ring gear backlash | Standard | 0.14 to 0.25 mm (0.00552 to 0.00984 in.) | |
| Ring gear mounting case plate washer | |||
| Part No. | Thickness | Mark | |
| 36265-48J60 | 1.95 mm (0.0768 in.) | 5Q | |
| 36265-48J70 | 1.97 mm (0.0776 in.) | 5R | |
| 36265-48J80 | 1.99 mm (0.0783 in.) | 5S | |
| 36265-48J90 | 2.01 mm (0.0791 in.) | 5T | |
| 36265-48K00 | 2.03 mm (0.0799 in.) | 5U | |
| 36265-48K10 | 2.05 mm (0.0807 in.) | 5V | |
| 36265-48K20 | 2.07 mm (0.0815 in.) | 5W | |
| 36265-48K30 | 2.09 mm (0.0823 in.) | 5X | |
| 36265-48K40 | 2.11 mm (0.0831 in.) | 5Y | |
| 36265-48K50 | 2.13 mm (0.0839 in.) | 5Z | |
| 36265-48K60 | 2.15 mm (0.0846 in.) | 6F | |
| 36265-48K70 | 2.17 mm (0.0854 in.) | 6G | |
| 36265-48K80 | 2.19 mm (0.0862 in.) | 6H | |
| 36265-48K90 | 2.21 mm (0.0870 in.) | 6J | |
| 36265-48L00 | 2.23 mm (0.0878 in.) | 6K | |
| 36265-48L10 | 2.25 mm (0.0886 in.) | 6L | |
| 36265-48L20 | 2.27 mm (0.0894 in.) | 6M | |
| 36265-48L30 | 2.29 mm (0.0902 in.) | 6N | |
| 36265-48L40 | 2.31 mm (0.0909 in.) | 6P | |
| 36265-48L50 | 2.33 mm (0.0917 in.) | 6Q | |
| 36265-48L60 | 2.35 mm (0.0925 in.) | 6R | |
| 36265-48L70 | 2.37 mm (0.0933 in.) | 6S | |
| 36265-48L80 | 2.39 mm (0.0941 in.) | 6T | |
| 36265-48L90 | 2.41 mm (0.0949 in.) | 6U | |
| 36265-48M00 | 2.43 mm (0.0957 in.) | 6V | |
| 36265-48M10 | 2.45 mm (0.0965 in.) | 6W | |
| 36265-48M20 | 2.47 mm (0.0972 in.) | 6X | |
| 36265-48M30 | 2.49 mm (0.0980 in.) | 6Y | |
| 36265-48M40 | 2.51 mm (0.0988 in.) | 6Z | |
| 36265-48M50 | 2.53 mm (0.0996 in.) | 7F | |
| 36265-48M60 | 2.55 mm (0.1004 in.) | 7G | |
| 36265-48M70 | 2.57 mm (0.1012 in.) | 7H | |
| 36265-48M80 | 2.59 mm (0.1020 in.) | 7J | |
| 36265-48M90 | 2.61 mm (0.1028 in.) | 7K | |
| 36265-48N00 | 2.63 mm (0.1035 in.) | 7L | |
| 36265-48N10 | 2.65 mm (0.1043 in.) | 7M | |
| 36265-48N20 | 2.67 mm (0.1051 in.) | 7N | |
| 36265-48N30 | 2.69 mm (0.1059 in.) | 7P | |
| 36265-48N40 | 2.71 mm (0.1067 in.) | 7Q | |
| 36265-48N50 | 2.73 mm (0.1075 in.) | 7R | |
| 36265-48N60 | 2.75 mm (0.1083 in.) | 7S | |
| 36265-48N70 | 2.77 mm (0.1091 in.) | 7T | |
| 36265-48N80 | 2.79 mm (0.1098 in.) | 7U | |
| 36265-48N90 | 2.81 mm (0.1106in.) | 7V | |
| 36265-48P00 | 2.83 mm (0.1114 in.) | 7W | |
| 36265-48P10 | 2.85 mm (0.1122 in.) | 7X | |
| 36265-48P20 | 2.87 mm (0.1130 in.) | 7Y | |
| 36265-48P30 | 2.89 mm (0.1138 in.) | 7Z | |
| 36265-48P40 | 2.91 mm (0.1146 in.) | 8F | |
| 36265-48P50 | 2.93 mm (0.1154 in.) | 8G | |
| 36265-48P60 | 2.95 mm (0.1161 in.) | 8H | |
| 36265-48P70 | 2.97 mm (0.1169 in.) | 8J | |
| 36265-48P80 | 2.99 mm (0.1177 in.) | 8K | |
| 36265-48P90 | 3.01 mm (0.1185 in.) | 8L | |
| 36265-48Q00 | 3.03 mm (0.1193 in.) | 8M | |
| 36265-48Q10 | 3.05 mm (0.1201 in.) | 8N | |
| 36265-48Q20 | 3.07 mm (0.1209 in.) | 8P | |
| 36265-48Q30 | 3.09 mm (0.1217 in.) | 8Q | |
| 36265-48Q40 | 3.11 mm (0.1224 in.) | 8R | |
| 36265-48Q50 | 3.13 mm (0.1232 in.) | 8S | |
| 36265-48Q60 | 3.15 mm (0.1240 in.) | 8T | |
| 36265-48Q70 | 3.17 mm (0.1248 in.) | 8U | |
| 36265-48Q80 | 3.19 mm (0.1256 in.) | 8V | |
| 36265-48Q90 | 3.21 mm (0.1264 in.) | 8W | |
| 36265-48R00 | 3.23 mm (0.1272 in.) | 8X | |
| 36265-48R10 | 3.25 mm (0.1280 in.) | 8Y | |
| 36265-48R20 | 3.27 mm (0.1287 in.) | 8Z | |
| 36265-48R30 | 3.29 mm (0.1295 in.) | 9D | |
| 36265-48R40 | 3.31 mm (0.1303 in.) | 9E | |
| 36265-48R50 | 3.33 mm (0.1311 in.) | 9F | |
| 36265-48R60 | 3.35 mm (0.1319 in.) | 9G | |
| 36265-48R70 | 3.37 mm (0.1327 in.) | 9H | |
| Transfer output shaft washer | |||
| Part No. | Thickness | Mark | |
| 36275-33010 | 2.00 mm (0.0787 in.) | ZA | |
| 36275-33030 | 2.02 mm (0.0795 in.) | ZB | |
| 36275-33050 | 2.04 mm (0.0803 in.) | ZC | |
| 36275-33070 | 2.06 mm (0.0811 in.) | ZD | |
| 36275-33090 | 2.08 mm (0.0819 in.) | ZE | |
| 36275-33110 | 2.10 mm (0.0827 in.) | AA | |
| 36275-33130 | 2.12 mm (0.0835 in.) | AC | |
| 36275-33150 | 2.14 mm (0.0843 in.) | BB | |
| 36275-33170 | 2.16 mm (0.0850 in.) | CA | |
| 36275-33190 | 2.18 mm (0.0858 in.) | CC | |
| 36275-33210 | 2.20 mm (0.0866 in.) | DB | |
| 36275-33230 | 2.22 mm (0.0874 in.) | EA | |
| 36275-33250 | 2.24 mm (0.0882 in.) | EC | |
| 36275-33270 | 2.26 mm (0.0890 in.) | FB | |
| 36275-33290 | 2.28 mm (0.0898 in.) | GA | |
| 36275-33310 | 2.30 mm (0.0906 in.) | GC | |
| 36275-33330 | 2.32 mm (0.0913 in.) | HB | |
| 36275-33350 | 2.34 mm (0.0921 in.) | JA | |
| 36275-33370 | 2.36 mm (0.0929 in.) | JC | |
| 36275-33390 | 2.38 mm (0.0937 in.) | KB | |
| 36275-33410 | 2.40 mm (0.0945 in.) | LA | |
| 36275-33430 | 2.42 mm (0.0953 in.) | LC | |
| 36275-33450 | 2.44 mm (0.0961 in.) | MB | |
| 36275-48010 | 2.46 mm (0.0969 in.) | NA | |
| 36275-48020 | 2.48 mm (0.0976 in.) | NC | |
| 36275-48030 | 2.50 mm (0.0984 in.) | PB | |
| 36275-48040 | 2.52 mm (0.0992 in.) | QA | |
| 36275-48050 | 2.54 mm (0.1000 in.) | QC | |
| 36275-48060 | 2.56 mm (0.1008 in.) | RA | |
| 36275-48070 | 2.58 mm (0.1016 in.) | RB | |
| 36275-48080 | 2.60 mm (0.1024 in.) | RC | |
| 36275-48090 | 2.62 mm (0.1031 in.) | SA | |
| 36275-48100 | 2.64 mm (0.1039 in.) | SB | |
| 36275-48110 | 2.66 mm (0.1047 in.) | SC | |
| 36275-48120 | 2.68 mm (0.1055 in.) | TA | |
| 36275-48130 | 2.70 mm (0.1063 in.) | TB | |
| 36275-48140 | 2.72 mm (0.1071 in.) | TC | |
| No. 2 transfer ring gear mounting case washer | |||
| Part No. | Thickness | Mark | |
| 36266-48220 | 2.47 mm (0.0972 in.) | G7 | |
| 36266-48230 | 2.49 mm (0.0980 in.) | G8 | |
| 36266-48240 | 2.51 mm (0.0988 in.) | G9 | |
| 36266-48250 | 2.53 mm (0.0996 in.) | H0 | |
| 36266-48260 | 2.55 mm (0.1004 in.) | H1 | |
| 36266-48270 | 2.57 mm (0.1012 in.) | H2 | |
| 36266-48280 | 2.59 mm (0.1020 in.) | H3 | |
| 36266-48290 | 2.61 mm (0.1028 in.) | H4 | |
| 36266-48300 | 2.63 mm (0.1035 in.) | H5 | |
| 36266-48310 | 2.65 mm (0.1043 in.) | H6 | |
| 36266-48320 | 2.67 mm (0.1051 in.) | H7 | |
| 36266-48330 | 2.69 mm (0.1059 in.) | H8 | |
| 36266-48340 | 2.71 mm (0.1067 in.) | H9 | |
| 36266-48350 | 2.73 mm (0.1075 in.) | J0 | |
| 36266-48360 | 2.75 mm (0.1083 in.) | J1 | |
| 36266-48370 | 2.77 mm (0.1091 in.) | J2 | |
| 36266-48380 | 2.79 mm (0.1098 in.) | J3 | |
| 36266-48390 | 2.81 mm (0.1106in.) | J4 | |
| 36266-48400 | 2.83 mm (0.1114 in.) | J5 | |
| 36266-48410 | 2.85 mm (0.1122 in.) | J6 | |
| 36266-48420 | 2.87 mm (0.1130 in.) | J7 | |
| 36266-48430 | 2.89 mm (0.1138 in.) | J8 | |
| 36266-48440 | 2.91 mm (0.1146 in.) | J9 | |
| 36266-48450 | 2.93 mm (0.1154 in.) | K0 | |
| 36266-48460 | 2.95 mm (0.1161 in.) | K1 | |
| 36266-48470 | 2.97 mm (0.1169 in.) | K2 | |
| 36266-48480 | 2.99 mm (0.1177 in.) | K3 | |
| 36266-48490 | 3.01 mm (0.1185 in.) | K4 | |
| 36266-48500 | 3.03 mm (0.1193 in.) | K5 | |
| 36266-48510 | 3.05 mm (0.1201 in.) | K6 | |
| 36266-48520 | 3.07 mm (0.1209 in.) | K7 | |
| 36266-48530 | 3.09 mm (0.1217 in.) | K8 | |
| 36266-48540 | 3.11 mm (0.1224 in.) | K9 | |
| 36266-48550 | 3.13 mm (0.1232 in.) | L0 | |
| 36266-48560 | 3.15 mm (0.1240 in.) | L1 | |
| 36266-48570 | 3.17 mm (0.1248 in.) | L2 | |
| 36266-48580 | 3.19 mm (0.1256 in.) | L3 | |
| 36266-48590 | 3.21 mm (0.1264 in.) | L4 | |
| 36266-48600 | 3.23 mm (0.1272 in.) | L5 | |
| 36266-48610 | 3.25 mm (0.1280 in.) | L6 | |
| 36266-48620 | 3.27 mm (0.1287 in.) | L7 | |
| 36266-48630 | 3.29 mm (0.1295 in.) | L8 | |
| 36266-48640 | 3.31 mm (0.1303 in.) | L9 | |
| 36266-48650 | 3.33 mm (0.1311 in.) | M0 | |
| 36266-48660 | 3.35 mm (0.1319 in.) | M1 | |
| 36266-48670 | 3.37 mm (0.1327 in.) | M2 | |
| 36266-48680 | 3.39 mm (0.1335 in.) | M3 | |
| 36266-48690 | 3.41 mm (0.1343 in.) | M4 | |
| 36266-48700 | 3.43 mm (0.1350 in.) | M5 | |
| 36266-48710 | 3.45 mm (0.1358 in.) | M6 | |
| 36266-48720 | 3.47 mm (0.1366 in.) | M7 | |
| 36266-48730 | 3.49 mm (0.1374 in.) | M8 | |
| 36266-48740 | 3.51 mm (0.1382 in.) | M9 | |
| 36266-48750 | 3.53 mm (0.1390 in.) | N0 | |
| 36266-48760 | 3.55 mm (0.1398 in.) | N1 | |
| 36266-48770 | 3.57 mm (0.1406 in.) | N2 | |
| 36266-48780 | 3.59 mm (0.1413 in.) | N3 | |
| 36266-48790 | 3.61 mm (0.1421 in.) | N4 | |
| 36266-48800 | 3.63 mm (0.1429 in.) | N5 | |
| 36266-48810 | 3.65 mm (0.1437 in.) | N6 | |
| 36266-48820 | 3.67 mm (0.1445 in.) | N7 | |
| 36266-48830 | 3.69 mm (0.1453 in.) | N8 | |
| 36266-48840 | 3.71 mm (0.1461 in.) | N9 | |
| 36266-48850 | 3.73 mm (0.1469 in.) | P0 | |
| 36266-48860 | 3.75 mm (0.1476 in.) | P1 | |
| 36266-48870 | 3.77 mm (0.1484 in.) | P2 | |
| 36266-48880 | 3.79 mm (0.1492 in.) | P3 | |
| 36266-48890 | 3.81 mm (0.1500 in.) | P4 | |
| 36266-48A00 | 3.83 mm (0.1508 in.) | P5 | |
| 36266-48A10 | 3.85 mm (0.1516 in.) | P6 | |
| 36266-48A20 | 3.87 mm (0.1524 in.) | P7 | |
| 36266-48A30 | 3.89 mm (0.1531 in.) | P8 | |
| 36266-48A40 | 3.91 mm (0.1539 in.) | P9 | |
| 36266-48A50 | 3.93 mm (0.1547 in.) | Q0 | |
| 36266-48A60 | 3.95 mm (0.1555 in.) | Q1 | |
| 36266-48A70 | 3.97 mm (0.1563 in.) | Q2 | |
| 36266-48A80 | 3.99 mm (0.1571 in.) | Q3 | |
| 36266-48A90 | 4.01 mm (0.1579 in.) | Q4 | |
| 36266-48B00 | 4.03 mm (0.1587 in.) | Q5 | |
| 36266-48B10 | 4.05 mm (0.1594 in.) | Q6 | |
| 36266-48B20 | 4.07 mm (0.1602 in.) | Q7 | |
| 36266-48B30 | 4.09 mm (0.1610 in.) | Q8 | |
| 36266-48B40 | 4.11 mm (0.1618 in.) | Q9 | |
| 36266-48B50 | 4.13 mm (0.1626 in.) | R0 | |
| 36266-48B60 | 4.15 mm (0.1634 in.) | R1 | |
| 36266-48B70 | 4.17 mm (0.1642 in.) | R2 | |
| 36266-48B80 | 4.19 mm (0.1650 in.) | R3 | |
| 36266-48B90 | 4.21 mm (0.1657 in.) | R4 | |
| 36266-48C00 | 4.23 mm (0.1665 in.) | R5 | |
| 36266-48C10 | 4.25 mm (0.1673 in.) | R6 | |
| 36266-48C20 | 4.27 mm (0.1681 in.) | R7 | |
| 36266-48C30 | 4.29 mm (0.1689 in.) | R8 | |
| 36266-48C40 | 4.31 mm (0.1697 in.) | R9 | |
| 36266-48C50 | 4.33 mm (0.1705 in.) | S0 | |
| 36266-48C60 | 4.35 mm (0.1713 in.) | S1 | |
| 36266-48C70 | 4.37 mm (0.1720 in.) | S2 | |
| 36266-48C80 | 4.39 mm (0.1728 in.) | S3 | |
| 36266-48C90 | 4.41 mm (0.1736 in.) | S4 | |
| 36266-48D00 | 4.43 mm (0.1744 in.) | S5 | |
| 36266-48D10 | 4.45 mm (0.1752 in.) | S6 | |
| Transfer case straight pin | |||
| Drive in depth | *a | 10.8 to 11.8 mm (0.425 to 0.465 in.) | |
| *b | 5.7 to 6.7 mm (0.224 to 0.264 in.) | ||