Charging Stops during Plug-in Charging [08/2014 - ]: Procedure

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG).
3. Enter the following menus: Health Check.
4. Check DTCs.

   Result

   Result	Proceed to
   No DTCs are output.	A
   DTCs are output.	B

5. Turn the power switch off.

B → GO TO DTC CHART 

A: Go to next step 

1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG).
3. Enter the following menus: Powertrain / Plug-in Control / Utility / Charge Cancel History.
4. Check for Charge Cancel History.

   Result

   Result	Proceed to
   A "Charge Cancel History" listed in the following table is not output.	A
   A "Charge Cancel History" listed in the following table is output.	B

   Charge Cancel History
   Charges Canceled (Charge Connector Not Engaged Properly)
   Charges Canceled (Power Failure)
   Charges Canceled (AC Line)
   Charges Canceled (CCID Relay)
   Charges Canceled (Nonstandard Cable)
   Charges Canceled (Battery Temperature)
   Charges Canceled (Rated Electricity Power Supply)
   Charges Canceled(+B)
   Charges Canceled(System)

5. Turn the power switch off.

B → See step   5 

A: Go to next step 

HINT: 

• Check with the customer if the 120 V power used for plug-in charging was supplied by a power company.
• If the electric vehicle charger cable assembly that was used to plug-in charge the vehicle is available, perform a reproduction test using it and a known good 120 V outlet as follows. This allows the electric vehicle charger cable assembly to be determined as OK or NG when the vehicle is not malfunctioning.

1. Plug-in charge the vehicle using a known good 120 V outlet.
   1. Connect the Techstream to the DLC3.
   2. Turn the power switch on (IG).
   3. Clear DTC.
   4. Enter the following menus: Powertrain / Plug-in Control / Data List.
   5. Check that "State of Charge (All Bat)" shows 70% or less.
   6. Turn the power switch off.
   7. Connect the electric vehicle charger cable assembly and fully charge the vehicle. Check that plug-in charge control system DTCs are not output.

      Result

      Result	Proceed to
      DTCs are output.	A
      DTCs are not output and plug-in charge cannot be completed.	Vehicle related cause.
      DTCs are not output and plug-in charge has been completed.	B

B → See step   4 

A → GO TO DTC CHART 

1. Analyze the cause according to the following table.
   USER
   
   

   Possible Cause	Action to be Taken
   The power switch was turned on (READY) during plug-in charging.	Interview customer and provide instruction on usage.
   The charging cable was disconnected.	Interview customer and provide instruction on usage. When the charging cable is disconnected properly, the plugin charge control ECU assembly does not store any "Charge Cancel History". However, "CHARGE STOPPED DUE TO CHARGE CONNECTOR OPERATION" is displayed on the multi-information display when the next time the power switch is turned on (IG).

2. Take appropriate action in accordance with the result of the cause analysis.

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