Service Data [11/2013 - 10/2015]
TRANSFER CASE OIL SEAL
| Installation depth | for LH Side | 9.5 to 10.5 mm (0.375 to 0.413 in.) |
| for RH Side | 7.5 to 8.5 mm (0.296 to 0.334 in.) |
TRANSFER ASSEMBLY
| Driven pinion preload (starting torque) | New bearing | 0.28 to 2.04 N*m (2.86 to 20.80 kgf*cm, 2.48 to 18.05 in.*lbf) |
| Reused bearing | 0.24 to 1.39 N*m (2.45 to 14.17 kgf*cm, 2.13 to 12.30 in.*lbf) | |
| Total preload (starting torque) | New bearing (with anti-rust oil) | Driven pinion preload + 0.31 to 0.81 N*m (3.17 to 8.25 kgf*cm, 2.75 to 7.16 in.*lbf) |
| Reused bearing | Driven pinion preload + 0.23 to 0.81 N*m (2.35 to 8.25 kgf*cm, 2.04 to 7.16 in.*lbf) | |
| Ring gear backlash | 0.10 to 0.20 mm (0.00394 to 0.00787 in.) | |
| No. 1 ring gear mounting case washer (for backlash adjustment) | Identifying Mark | Thickness |
| A0 | 1.96 to 1.98 mm (0.0772 to 0.0779 in.) | |
| A1 | 1.98 to 2.00 mm (0.0780 to 0.0787 in.) | |
| A2 | 2.00 to 2.02 mm (0.0788 to 0.0795 in.) | |
| A3 | 2.02 to 2.04 mm (0.0796 to 0.0803 in.) | |
| A4 | 2.04 to 2.06 mm (0.0804 to 0.0811 in.) | |
| A5 | 2.06 to 2.08 mm (0.0812 to 0.0818 in.) | |
| A6 | 2.08 to 2.10 mm (0.0819 to 0.0826 in.) | |
| A7 | 2.10 to 2.12 mm (0.0827 to 0.0834 in.) | |
| A8 | 2.12 to 2.14 mm (0.0835 to 0.0842 in.) | |
| A9 | 2.14 to 2.16 mm (0.0843 to 0.0850 in.) | |
| B0 | 2.16 to 2.18 mm (0.0851 to 0.0858 in.) | |
| B1 | 2.18 to 2.20 mm (0.0859 to 0.0866 in.) | |
| B2 | 2.20 to 2.22 mm (0.0867 to 0.0874 in.) | |
| B3 | 2.22 to 2.24 mm (0.0875 to 0.0881 in.) | |
| B4 | 2.24 to 2.26 mm (0.0882 to 0.0889 in.) | |
| B5 | 2.26 to 2.28 mm (0.0890 to 0.0897 in.) | |
| B6 | 2.28 to 2.30 mm (0.0898 to 0.0905 in.) | |
| B7 | 2.30 to 2.32 mm (0.0906 to 0.0913 in.) | |
| B8 | 2.32 to 2.34 mm (0.0914 to 0.0921 in.) | |
| B9 | 2.34 to 2.36 mm (0.0922 to 0.0929 in.) | |
| C0 | 2.36 to 2.38 mm (0.0930 to 0.0937 in.) | |
| C1 | 2.38 to 2.40 mm (0.0938 to 0.0944 in.) | |
| C2 | 2.40 to 2.42 mm (0.0945 to 0.0952 in.) | |
| C3 | 2.42 to 2.44 mm (0.0953 to 0.0960 in.) | |
| C4 | 2.44 to 2.46 mm (0.0961 to 0.0968 in.) | |
| C5 | 2.46 to 2.48 mm (0.0969 to 0.0976 in.) | |
| C6 | 2.48 to 2.50 mm (0.0977 to 0.0984 in.) | |
| C7 | 2.50 to 2.52 mm (0.0985 to 0.0992 in.) | |
| C8 | 2.52 to 2.54 mm (0.0993 to 0.0999 in.) | |
| C9 | 2.54 to 2.56 mm (0.1000 to 0.1007 in.) | |
| D0 | 2.56 to 2.58 mm (0.1008 to 0.1015 in.) | |
| D1 | 2.58 to 2.60 mm (0.1016 to 0.1023 in.) | |
| D2 | 2.60 to 2.62 mm (0.1024 to 0.1031 in.) | |
| D3 | 2.62 to 2.64 mm (0.1032 to 0.1039 in.) | |
| D4 | 2.64 to 2.66 mm (0.1040 to 0.1047 in.) | |
| D5 | 2.66 to 2.68 mm (0.1048 to 0.1055 in.) | |
| D6 | 2.68 to 2.70 mm (0.1056 to 0.1062 in.) | |
| D7 | 2.70 to 2.72 mm (0.1063 to 0.1070 in.) | |
| D8 | 2.72 to 2.74 mm (0.1071 to 0.1078 in.) | |
| D9 | 2.74 to 2.76 mm (0.1079 to 0.1086 in.) | |
| No. 2 transfer ring gear mounting case washer (for preload adjustment) | Identifying Mark | Thickness |
| A0 | 1.17 to 1.19 mm (0.0461 to 0.0468 in.) | |
| A1 | 1.19 to 1.21 mm (0.0469 to 0.0476 in.) | |
| A2 | 1.21 to 1.23 mm (0.0477 to 0.0484 in.) | |
| A3 | 1.23 to 1.25 mm (0.0485 to 0.0492 in.) | |
| A4 | 1.25 to 1.27 mm (0.0493 to 0.0499 in.) | |
| A5 | 1.27 to 1.29 mm (0.0500 to 0.0507 in.) | |
| A6 | 1.29 to 1.31 mm (0.0508 to 0.0515 in.) | |
| A7 | 1.31 to 1.33 mm (0.0516 to 0.0523 in.) | |
| A8 | 1.33 to 1.35 mm (0.0524 to 0.0531 in.) | |
| A9 | 1.35 to 1.37 mm (0.0532 to 0.0539 in.) | |
| B0 | 1.37 to 1.39 mm (0.0540 to 0.0547 in.) | |
| B1 | 1.39 to 1.41 mm (0.0548 to 0.0555 in.) | |
| B2 | 1.41 to 1.43 mm (0.0556 to 0.0562 in.) | |
| B3 | 1.43 to 1.45 mm (0.0563 to 0.0570 in.) | |
| B4 | 1.45 to 1.47 mm (0.0571 to 0.0578 in.) | |
| B5 | 1.47 to 1.49 mm (0.0579 to 0.0586 in.) | |
| B6 | 1.49 to 1.51 mm (0.0587 to 0.0594 in.) | |
| B7 | 1.51 to 1.53 mm (0.0595 to 0.0602 in.) | |
| B8 | 1.53 to 1.55 mm (0.0603 to 0.0610 in.) | |
| B9 | 1.55 to 1.57 mm (0.0611 to 0.0618 in.) | |
| C0 | 1.57 to 1.59 mm (0.0619 to 0.0625 in.) | |
| C1 | 1.59 to 1.61 mm (0.0626 to 0.0633 in.) | |
| C2 | 1.61 to 1.63 mm (0.0634 to 0.0641 in.) | |
| C3 | 1.63 to 1.65 mm (0.0642 to 0.0649 in.) | |
| C4 | 1.65 to 1.67 mm (0.0650 to 0.0657 in.) | |
| C5 | 1.67 to 1.69 mm (0.0658 to 0.0665 in.) | |
| C6 | 1.69 to 1.71 mm (0.0666 to 0.0673 in.) | |
| C7 | 1.71 to 1.73 mm (0.0674 to 0.0681 in.) | |
| C8 | 1.73 to 1.75 mm (0.0682 to 0.0688 in.) | |
| C9 | 1.75 to 1.77 mm (0.0689 to 0.0696 in.) | |
| D0 | 1.77 to 1.79 mm (0.0697 to 0.0704 in.) | |
| D1 | 1.79 to 1.81 mm (0.0705 to 0.0712 in.) | |
| D2 | 1.81 to 1.83 mm (0.0713 to 0.0720 in.) | |
| D3 | 1.83 to 1.85 mm (0.0721 to 0.0728 in.) | |
| D4 | 1.85 to 1.87 mm (0.0729 to 0.0736 in.) | |
| D5 | 1.87 to 1.89 mm (0.0737 to 0.0744 in.) | |
| D6 | 1.89 to 1.91 mm (0.0745 to 0.0751 in.) | |
| D7 | 1.91 to 1.93 mm (0.0752 to 0.0759 in.) | |
| D8 | 1.93 to 1.95 mm (0.0760 to 0.0767 in.) | |
| D9 | 1.95 to 1.97 mm (0.0768 to 0.0775 in.) | |
| E0 | 1.97 to 1.99 mm (0.0776 to 0.0783 in.) | |
| E1 | 1.99 to 2.01 mm (0.0784 to 0.0791 in.) | |
| E2 | 2.01 to 2.03 mm (0.0792 to 0.0799 in.) | |
| Transfer output shaft washer (for tooth contact adjustment) | Identifying Mark | Thickness |
| 01 | 1.01 to 1.03 mm (0.0398 to 0.0405 in.) | |
| 02 | 1.03 to 1.05 mm (0.0406 to 0.0413 in.) | |
| 03 | 1.05 to 1.07 mm (0.0414 to 0.0421 in.) | |
| 04 | 1.07 to 1.09 mm (0.0422 to 0.0429 in.) | |
| 05 | 1.09 to 1.11 mm (0.0430 to 0.0437 in.) | |
| 06 | 1.11 to 1.13 mm (0.0438 to 0.0444 in.) | |
| 07 | 1.13 to 1.15 mm (0.0445 to 0.0452 in.) | |
| 08 | 1.15 to 1.17 mm (0.0453 to 0.0460 in.) | |
| 09 | 1.17 to 1.19 mm (0.0461 to 0.0468 in.) | |
| 10 | 1.19 to 1.21 mm (0.0469 to 0.0476 in.) | |
| 11 | 1.21 to 1.23 mm (0.0477 to 0.0484 in.) | |
| 12 | 1.23 to 1.25 mm (0.0485 to 0.0492 in.) | |
| 13 | 1.25 to 1.27 mm (0.0493 to 0.0499 in.) | |
| 14 | 1.27 to 1.29 mm (0.0500 to 0.0507 in.) | |
| 15 | 1.29 to 1.31 mm (0.0508 to 0.0515 in.) | |
| 16 | 1.31 to 1.33 mm (0.0516 to 0.0523 in.) | |
| 17 | 1.33 to 1.35 mm (0.0524 to 0.0531 in.) | |
| 18 | 1.35 to 1.37 mm (0.0532 to 0.0539 in.) | |
| 19 | 1.37 to 1.39 mm (0.0540 to 0.0547 in.) | |
| 20 | 1.39 to 1.41 mm (0.0548 to 0.0555 in.) | |
| 21 | 1.41 to 1.43 mm (0.0556 to 0.0562 in.) | |
| 22 | 1.43 to 1.45 mm (0.0563 to 0.0570 in.) | |
| 23 | 1.45 to 1.47 mm (0.0571 to 0.0578 in.) | |
| 24 | 1.47 to 1.49 mm (0.0579 to 0.0586 in.) | |
| 25 | 1.49 to 1.51 mm (0.0587 to 0.0594 in.) | |
| 26 | 1.51 to 1.53 mm (0.0595 to 0.0602 in.) | |
| 27 | 1.53 to 1.55 mm (0.0603 to 0.0610 in.) | |
| 28 | 1.55 to 1.57 mm (0.0611 to 0.0618 in.) | |
| Transfer case straight pin (for transaxle side) | Installation depth | 10.8 to 11.8 mm (0.426 to 0.464 in.) |
| Transfer case straight pin (for No. 1 transfer case cover side) | Installation depth | 6.5 to 7.5 mm (0.256 to 0.295 in.) |
DIFFERENTIAL LOCK SWITCH
| Tester Connection | Switch Condition | Specified Condition |
|---|---|---|
| 6 (GND) - 9 (B) | Differential lock switch on (Push) | Below 1 Ω |
| Differential lock switch off (Release) | 10 kΩ or higher |
TRANSFER OIL
| Oil grade | Viscosity | Standard Capacity |
|---|---|---|
| Toyota Genuine Differential gear oil LT API GL-5 or equivalent | SAE 75W-85 | 0.40 to 0.50 liters (0.43 to 0.52 US qts, 0.36 to 0.44 Imp.qts) |