Starter Signal Circuit [03/2017 - ]: Procedure
- CHECK WHETHER ENGINE CAN BE CRANKED
- Check if the engine can be cranked.RESULT
Result Proceed to Engine cannot be cranked A Engine can be cranked (w/ Smart Key System) B Engine can be cranked (w/o Smart Key System) C
Result:
B
See step 19
Result:
C
See step 34
Result:
A
See step 2
- Check if the engine can be cranked.
- READ VALUE USING TECHSTREAM (STARTER SIGNAL)
- Connect the Techstream to DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Data List / Starter Signal.
- Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions.OK
Ignition Switch Position Starter Signal ON Close (OFF) START Open (ON) RESULTResult Proceed to OK (w/ Smart Key System) A NG (w/ Smart Key System) B OK (w/o Smart Key System) C NG (w/o Smart Key System) D
Result:
B
See step 4
Result:
C
See step 21
Result:
D
See step 22
Result:
A
See step 3
- CHECK HARNESS AND CONNECTOR (ST RELAY - ECM - STARTER ASSEMBLY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Disconnect the starter assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A33-14 (STSW2) - B1-1 Always Below 1 Ω ST relay terminal 3 - B1-1 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A33-14 (STSW2), B1-1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 4
- READ VALUE USING TECHSTREAM (STARTER CUT RELAY)
- Connect the Techstream to DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Data List / Starter Cut Relay.
- Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions.OK
Ignition Switch Position Starter Cut Relay ON OFF START ON RESULTResult Proceed to OK (for Automatic Transmission) A OK (for Manual Transmission) B NG C
Result:
A
See step 9
Result:
B
See step 14
Result:
C
See step 5
- CHECK HARNESS AND CONNECTOR (ECM - ST CUT RELAY)
- Disconnect the ECM connector.
- Remove the ST CUT relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-34 (STAR) - ST CUT relay terminal 1 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-34 (STAR) or ST CUT relay terminal 1 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 6
- CHECK HARNESS AND CONNECTOR (IGS RELAY - ST CUT RELAY - BODY GROUND)
- Remove the ST CUT relay and IGS relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition ST CUT relay terminal 3 - IGS relay terminal 3 Always Below 1 Ω ST CUT relay terminal 2 - IGS relay terminal 3 Always Below 1 Ω IGS relay terminal 2 - Body ground Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition ST CUT relay terminal 3, ST CUT relay terminal 2 or IGS relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 7
- INSPECT TERMINAL VOLTAGE (IGS RELAY)
- Remove the IGS relay from the engine room relay block assembly.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition IGS relay terminal 5 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION*1 Engine Room Relay Block Assembly *2 IGS Relay Terminal
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 8
- Remove the IGS relay from the engine room relay block assembly.
- CHECK HARNESS AND CONNECTOR (ECM - IG2 RELAY - IGS RELAY)
- Disconnect the ECM connector.
- Remove the IG2 relay and IGS relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A33-27 (IGSW) - IG2 relay terminal 3 Always Below 1 Ω IG2 relay terminal 3 - IGS relay terminal 1 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A33-27 (IGSW), IG2 relay terminal 3 or IGS relay terminal 1 - Body ground Always 10 kΩ or higher
Result:
OK
GO TO SMART KEY SYSTEM (FOR START FUNCTION)
(Refer to HOW TO PROCEED WITH TROUBLESHOOTING [03/2017 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
- Inspect the park/neutral position switch assembly (Refer to INSPECTION [06/2016 - ] ).
Result:
NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(Refer to REMOVAL [06/2016 - ] )
Result:
OK
See step 10
- CHECK HARNESS AND CONNECTOR (SMART KEY ECU - PARK/NEUTRAL POSITION SWITCH)
- Disconnect the park/neutral position switch assembly connector.
- Disconnect the certification ECU (smart key ECU assembly) connector.
- Remove the INHIBITOR relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition L2-4 - D48-5 (N-SW) Always Below 1 Ω L2-4 - INHIBITOR relay terminal 1 Always Below 1 Ω L2-5 - Body ground Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition L2-4, D48-5 (N-SW) or INHIBITOR relay terminal 1 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 11
- CHECK HARNESS AND CONNECTOR (ST CUT RELAY - INHIBITOR RELAY - ST RELAY)
- Remove the ST relay, ST CUT relay and INHIBITOR relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition ST CUT relay terminal 4 - INHIBITOR relay terminal 2 Always Below 1 Ω ST CUT relay terminal 4 - INHIBITOR relay terminal 5 Always Below 1 Ω ST CUT relay terminal 4 - ST relay terminal 5 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition ST CUT relay terminal 4, INHIBITOR relay terminal 2, INHIBITOR relay terminal 5 or ST relay terminal 5 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 12
- CHECK HARNESS AND CONNECTOR (INHIBITOR RELAY - ST RELAY)
- Remove the ST relay and INHIBITOR relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition INHIBITOR relay terminal 3 - ST relay terminal 2 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition INHIBITOR relay terminal 3 or ST relay terminal 2 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 13
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA) or ST relay terminal 1 - Body ground Always 10 kΩ or higher
Result:
OK
GO TO SMART KEY SYSTEM (FOR START FUNCTION)
(Refer to HOW TO PROCEED WITH TROUBLESHOOTING [03/2017 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- INSPECT CLUTCH START SWITCH ASSEMBLY
- Inspect the clutch start switch assembly (Refer to INSPECTION [06/2016 - ] ).
Result:
NG
REPLACE CLUTCH START SWITCH ASSEMBLY
(Refer to REMOVAL [06/2016 - ] )
Result:
OK
See step 15
- INSPECT TERMINAL VOLTAGE (+B OF CLUTCH START SWITCH ASSEMBLY)
- Disconnect the clutch start switch assembly connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition A20-1 - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Clutch Start Switch Assembly)
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 16
- Disconnect the clutch start switch assembly connector.
- CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ST RELAY - CERTIFICATION ECU)
- Disconnect the clutch start switch assembly connector.
- Remove the ST relay from the engine room relay block assembly.
- Disconnect the certification ECU (smart key ECU assembly) connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A20-2 - ST relay terminal 2 Always Below 1 Ω A20-2 - D48-10 (CLUT) Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A20-2, D48-10 (CLUT), or ST relay terminal 2 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 17
- CHECK HARNESS AND CONNECTOR (ST RELAY - ST CUT RELAY)
- Remove the ST relay and ST CUT relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition ST relay terminal 5 - ST CUT relay terminal 4 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition ST relay terminal 5 or ST CUT relay terminal 4 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 18
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω A33-14 (STSW2) - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA), A33-14 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
OK
REPLACE ECM
(Refer to REMOVAL [06/2016 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- READ VALUE USING TECHSTREAM (STARTER SIGNAL)
- Connect the Techstream to DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Data List / Starter Signal.
- Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions.OK
Ignition Switch Position Starter Signal ON Close (OFF) START Open (ON)
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
(Refer to PROBLEM SYMPTOMS TABLE [03/2017 - ] )
Result:
NG
See step 20
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω A33-14 (STSW2) - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA), A33-14 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
OK
REPLACE ECM
(Refer to REMOVAL [06/2016 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY - STARTER ASSEMBLY)
- Disconnect the ECM connector.
- Disconnect the starter assembly connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition B1-1 - A33-17 (STSW2) Always Below 1 Ω B1-1 - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A33-17 (STSW2), ST relay terminal 3 or B1-1 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 22
- INSPECT IGNITION OR STARTER SWITCH ASSEMBLY
- Inspect the ignition or starter switch assembly (Refer to INSPECTION [06/2016 - ] ).
Result:
NG
REPLACE IGNITION OR STARTER SWITCH ASSEMBLY
(Refer to REMOVAL [03/2017 - ] )
Result:
OK
See step 23
- CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - ST RELAY)
- Disconnect the ignition or starter switch assembly connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition D55-8 (ST2) - ST relay terminal 5 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition D55-8 (ST2) or ST relay terminal 5 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 24
- INSPECT TERMINAL VOLTAGE (+B OF IGNITION OR STARTER SWITCH ASSEMBLY)
- Disconnect the ignition or starter switch assembly connector.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition D55-2 (AM1) - Body ground Always 11 to 14 V D55-7 (AM2) - Body ground Always 11 to 14 V TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Ignition or Starter Switch Assembly)RESULTResult Proceed to NG A OK (for Automatic Transmission) B OK (for Manual Transmission) C
Result:
A
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
C
See step 30
Result:
B
See step 25
- Disconnect the ignition or starter switch assembly connector.
- INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
- Inspect the park/neutral position switch assembly (Refer to INSPECTION [06/2016 - ] ).
Result:
NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(Refer to REMOVAL [06/2016 - ] )
Result:
OK
See step 26
- CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - INHIBITOR RELAY)
- Disconnect the park/neutral position switch assembly connector.
- Remove the INHIBITOR relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition L2-4 - INHIBITOR relay terminal 1 Always Below 1 Ω L2-5 - Body ground Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition L2-4 or INHIBITOR relay terminal 1 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 27
- CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - INHIBITOR RELAY)
- Disconnect the ignition or starter switch assembly connector.
- Remove the INHIBITOR relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition D55-1 (ST1) - INHIBITOR relay terminal 5 Always Below 1 Ω D55-1 (ST1) - INHIBITOR relay terminal 2 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition D55-1 (ST1), INHIBITOR relay terminal 2 or INHIBITOR relay terminal 5 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 28
- CHECK HARNESS AND CONNECTOR (INHIBITOR RELAY - ST RELAY)
- Remove the INHIBITOR relay and ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition INHIBITOR relay terminal 3 - ST relay terminal 2 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition INHIBITOR relay terminal 3 or ST relay terminal 2 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 29
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
(Refer to PROBLEM SYMPTOMS TABLE [03/2017 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- INSPECT CLUTCH START SWITCH ASSEMBLY
- Inspect the clutch start switch assembly (Refer to INSPECTION [06/2016 - ] ).
Result:
NG
REPLACE CLUTCH START SWITCH ASSEMBLY
(Refer to REMOVAL [06/2016 - ] )
Result:
OK
See step 31
- CHECK HARNESS AND CONNECTOR (IGNITION OR STARTER SWITCH ASSEMBLY - CLUTCH START SWITCH)
- Disconnect the ignition or starter switch assembly connector.
- Disconnect the clutch start switch assembly connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition D55-1 (ST1) - A20-1 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition D55-1 (ST1) or A20-1 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 32
- CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH - ST RELAY)
- Disconnect the clutch start switch assembly connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A20-2 - ST relay terminal 2 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A20-2 or ST relay terminal 2 - Body ground Always 10 kΩ or higher
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 33
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
(Refer to PROBLEM SYMPTOMS TABLE [03/2017 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
- READ VALUE USING TECHSTREAM (STARTER SIGNAL)
- Connect the Techstream to DLC3.
- Turn the ignition switch to ON.
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Data List / Starter Signal.
- Check the value displayed on the Techstream when the ignition switch is turned to the ON and START positions.OK
Ignition Switch Position Starter Signal ON Close (OFF) START Open (ON) RESULTResult Proceed to NG A OK B
Result:
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
(Refer to PROBLEM SYMPTOMS TABLE [03/2017 - ] )
Result:
NG
See step 35
- CHECK HARNESS AND CONNECTOR (ECM - ST RELAY)
- Disconnect the ECM connector.
- Remove the ST relay from the engine room relay block assembly.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for open)
Tester Connection Condition Specified Condition A35-26 (STA) - ST relay terminal 1 Always Below 1 Ω A33-17 (STSW2) - ST relay terminal 3 Always Below 1 Ω Standard Resistance (Check for short)
Tester Connection Condition Specified Condition A35-26 (STA), A33-17 (STSW2), ST relay terminal 1 or ST relay terminal 3 - Body ground Always 10 kΩ or higher
Result:
OK
REPLACE ECM
(Refer to REMOVAL [06/2016 - ] )
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR