Key Cannot be Removed or Inserted [06/2016 - ]: Procedure

1. Disconnect the D42 control unit relay assembly connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Measure the voltage according to the value(s) in the table below.

   Standard Voltage

   Tester Connection	Switch Condition	Specified Condition
   D42-6 (ACC) - Body ground	Ignition switch ON	11 to 14 V

   TEXT IN ILLUSTRATION
   
   

   *a	Front view of wire harness connector (to control unit relay assembly)

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  2

1. Disconnect the D42 control unit relay assembly connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   D42-1 (E) - Body ground	Always	Below 1 Ω

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  3

1. Inspect the P switch (floor shift lever housing) (Refer to PROCEDURE - Step 1 ).

Result: 

NG 

REPLACE P SWITCH (FLOOR SHIFT LEVER HOUSING) 

(Refer to DISASSEMBLY [06/2016 - ] )

Result: 

OK 

See step  4

1. Disconnect the D42 control unit relay assembly connector.
2. Disconnect the D28 P switch (floor shift lever housing) connector.
3. Measure the resistance according to the value(s) in the table below.

   Standard Resistance (Check for Open)

   Tester Connection	Condition	Specified Condition
   D42-4 (P) - D28-1 (P)	Always	Below 1 Ω

   Standard Resistance (Check for Short)

   Tester Connection	Condition	Specified Condition
   D42-4 (P) or D28-1 (P) - Body ground	Always	10 kΩ or higher

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  5

1. Disconnect the D28 P switch (floor shift lever housing) connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   D28-3 (E) - Body ground	Always	Below 1 Ω

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  6

1. Disconnect the D60 key inter lock solenoid connector.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   1 - 2	20°C (68°F)	13.05 to 15.95 Ω

   TEXT IN ILLUSTRATION
   
   

   *a	Component without harness connected (Key Inter Lock Solenoid)

Result: 

NG 

REPLACE KEY INTER LOCK SOLENOID 

(Refer to DISASSEMBLY [06/2016 - 03/2017] Refer to DISASSEMBLY [03/2017 - ] )

Result: 

OK 

See step  7

1. Disconnect the D42 control unit relay assembly connector.
2. Disconnect the D60 key inter lock solenoid connector.
3. Measure the resistance according to the value(s) in the table below.

   Standard Resistance (Check for Open)

   Tester Connection	Condition	Specified Condition
   D42-5 (KLS+) - D60-2	Always	Below 1 Ω

   Standard Resistance (Check for Short)

   Tester Connection	Condition	Specified Condition
   D42-5 (KLS+) or D60-2 - Body ground	Always	10 kΩ or higher

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  8

1. Disconnect the D60 key inter lock solenoid connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   D60-1 - Body ground	Always	Below 1 Ω

Result: 

OK 

REPLACE CONTROL UNIT RELAY ASSEMBLY 

(Refer to REMOVAL [06/2016 - ] )

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR