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Installation [06/2016 - ]: Procedure

  1. INSTALL SPARK PLUG (for Bank 1) 
    1. Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.
      GTY389341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

  2. INSTALL IGNITION COIL ASSEMBLY (for Bank 1) 
    1. Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

    2. Connect the 2 ignition coil connectors to the ignition coil.
      NOTE:

      Make sure that the spring on the connector lock is back in the original position as shown in the illustration.

      GTY893826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Spring
  3. INSTALL INJECTOR DRIVER 

    Refer to PROCEDURE - Step 1

  4. INSTALL SPARK PLUG (for Bank 2) 
    1. Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.
      GTY393036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

  5. INSTALL IGNITION COIL ASSEMBLY (for Bank 2) 
    1. Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      If a component has been dropped or subjected a strong impact, replace it.

    2. Connect the 2 ignition coil connectors to the ignition coil.
      NOTE:

      Make sure that the spring on the connector lock is back in the original position as shown in the illustration.

      GTY899090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Spring
  6. INSTALL INJECTOR COVER (for Bank 2) 
    1. Install the injector cover with the 2 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

    2. Engage the clamp, and install the fuel hoses.
  7. REMOVE SST 
    1. Hoist the engine assembly up with an engine sling device and a mini crane.
    2. Remove the SST.
      GTY706672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09250-53011 
    3. Install 2 new nuts.
      GTY720952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 60 N*m (612 kgf*cm, 44 ft.*lbf) 

    4. Remove the rope that is tying the front exhaust pipe sub-assembly to the front suspension cross member sub-assembly.
  8. REMOVE ENGINE HANGER 

    Refer to PROCEDURE - Step 35 [06/2016 - 03/2017] , or refer to PROCEDURE - Step 36 [03/2017 - ]

  9. INSTALL EXHAUST MANIFOLD 

    (Refer to INSTALLATION [06/2016 - ] )

  10. CONNECT ENGINE WIRE 
    1. Engage the 2 clamps to connect the engine wire.
    2. Connect the engine wire with the wire harness clamp bracket mount bolt and 3 clamps.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    3. Engage the claw and connect the engine wire (for Manual Transmission).
    4. Connect the engine wire with the 4 clamps.
  11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 4

  12. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  13. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 3

  15. ADJUST SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 2

  16. INSPECT SHIFT LEVER POSITION 

    Refer to PROCEDURE - Step 1

  17. SET HOOD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 51 [06/2016 - 03/2017] , or refer to PROCEDURE - Step 52 [03/2017 - ]