LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2017 >> Corolla L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Manual Transaxle (Service Information) (Model Code: ZRE172)) >> Output Shaft >> Reassembly [08/2013 - ] >> Procedure
September 30: LEMON manuals is back up on a temporary server! Slowness is possible

Reassembly [08/2013 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL FRONT OUTPUT SHAFT BEARING 
    1. Using SST and a press, install a new front output shaft bearing to the output shaft.
      GTY455695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09309-14040 
      • SST: 09612-22011 
  2. INSTALL 1ST GEAR BUSHING 
    1. Coat the 1st gear bushing with gear oil and install it to the output shaft.
      GTY184822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL 1ST GEAR NEEDLE ROLLER BEARING 
    1. Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.
      GTY184820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL 1ST GEAR 
    1. Coat the 1st gear with gear oil and install it to the output shaft.
      GTY436844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Install the 1st gear as shown in the illustration.

  5. INSTALL NO. 1 SYNCHRONIZER RING SET (for 1st Gear) 
    1. Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.
    2. Install the inner ring to the 1st gear.
      GTY448723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the middle ring to the 1st gear.
      NOTE:

      Engage the claws of the middle ring to the grooves of the 1st gear.

    4. Install the outer ring to the 1st gear.
      NOTE:

      Align the claws of the inner ring with the grooves of the outer ring before installing the outer ring.

  6. INSTALL NO. 1 TRANSMISSION CLUTCH HUB 
    1. Install the No. 1 transmission clutch hub to the output shaft.
      GTY448724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Align the cutouts of the No. 1 transmission clutch hub with the protrusions of the outer ring as shown in the illustration.

  7. INSTALL NO. 1 SYNCHROMESH SHIFTING KEY 
    1. Install the 3 No. 1 synchromesh shifting keys to the No. 1 transmission clutch hub.
      GTY455799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REVERSE GEAR 
    1. Coat the reverse gear and No. 1 transmission clutch hub with gear oil.
    2. Install the reverse gear to the No. 1 transmission clutch hub.
      GTY436836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Install the reverse gear as shown in the illustration.

  9. INSTALL NO. 1 SYNCHRONIZER RING SET (for 2nd Gear) 
    1. Coat the 1st gear cone and No. 1 synchronizer ring set (inner ring, middle ring and outer ring) with gear oil.
    2. Install the outer ring to the No. 1 transmission clutch hub.
      GTY436837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Align the protrusion of the outer ring with the cutout of the No. 1 transmission clutch hub before installing the outer ring.

    3. Install the middle ring to the outer ring.
      GTY448837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the inner ring to the middle ring.
      NOTE:

      Align the cutouts of the outer ring with the protrusions of the inner ring before installing the inner ring.

      GTY436635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Inner Ring
      *b Outer Ring
      *c Cutout
  10. INSTALL INNER 2ND GEAR BEARING RACE 
    1. Coat the inner 2nd gear bearing race with gear oil and install it to the output shaft.
      GTY453241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL 2ND GEAR NEEDLE ROLLER BEARING 
    1. Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.
      GTY436685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL 2ND GEAR 
    1. Coat the 2nd gear with gear oil and install it to the output shaft.
      GTY450940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
      *b Groove
      NOTE:

      Align the claws of the middle ring with the grooves of the 2nd gear before installing the 2nd gear.

  13. INSTALL 3RD DRIVEN GEAR 
    1. Using SST and a press, install the 3rd driven gear to the output shaft.
      • SST: 09316-60011 
        1. 09316-00011
      GTY429416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL OUTPUT GEAR SPACER 
    1. Install the output gear spacer to the output shaft.
      GTY453242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL 4TH DRIVEN GEAR 
    1. Using SST and a press, install the 4th driven gear to the output shaft.
      GTY443768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09309-37010 
      • SST: 09502-24010 
  16. INSTALL 5TH DRIVEN GEAR 
    1. Using SST and a press, install the 5th driven gear to the output shaft.
      GTY446561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        1. 09316-00011
  17. INSTALL OUTPUT GEAR SPACER 
    1. Install the output gear spacer to the output shaft.
      GTY436686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL 6TH DRIVEN GEAR 
    1. Using SST and a press, install the 6th driven gear to the output shaft.
      GTY450036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09226-10010 
  19. INSTALL REAR OUTPUT SHAFT BEARING 
    1. Using SST and a press, install a new rear output shaft bearing to the output shaft.
      GTY453943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09608-04031 
  20. INSPECT 2ND GEAR RADIAL CLEARANCE 

    See step  4

  21. INSPECT 1ST GEAR RADIAL CLEARANCE 

    See step  3

  22. INSPECT 2ND GEAR THRUST CLEARANCE 

    See step  2

  23. INSPECT 1ST GEAR THRUST CLEARANCE 

    See step  1

scientia non olet · About LEMON Manuals