Disassembly [11/2015 - ]: Procedure
- REMOVE TRANSPONDER KEY AMPLIFIER (w/o Smart Key System)
- Disengage the 2 claws and disconnect the transponder key amplifier.
- REMOVE STEERING LOCK ACTUATOR ASSEMBLY (w/ Smart Key System)
- Secure the steering column assembly in a vise between aluminum plates.NOTE:
Do not overtighten the vise.
- Using a drill, drill a hole in the steering lock set bolt, to insert a screw extractor.
- Using the screw extractor, remove the steering lock set bolt and remove the steering lock actuator assembly.
- Secure the steering column assembly in a vise between aluminum plates.
- REMOVE UPPER STEERING COLUMN WITH SWITCH BRACKET ASSEMBLY (w/o Smart Key System)
- Secure the steering column assembly in a vise between aluminum plates.NOTE:
Do not overtighten the vise.
- Using a drill, drill a hole in the steering lock set bolt, to insert a screw extractor.
- Using the screw extractor, remove the steering lock set bolt and remove the upper steering column with switch bracket assembly.
- Secure the steering column assembly in a vise between aluminum plates.
- REMOVE UN-LOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System)
- REMOVE KEY INTER LOCK SOLENOID (w/o Smart Key System)
- REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System)
- Turn the ignition switch to ACC.
- Insert the tip of a screwdriver into the hole in the upper steering column bracket assembly, as shown in the illustration, and pull the ignition switch lock cylinder assembly out until its claw comes into contact with the stopper of the upper steering column bracket assembly.TEXT IN ILLUSTRATION
*1 Claw *2 Stopper Push Pull NOTE:Pull the ignition switch lock cylinder assembly out until the claw comes into contact with the stopper of the upper steering column bracket assembly. Otherwise, the following procedure cannot be conducted properly.
- Insert the tip of a screwdriver into the hole in the steering column bracket and tilt it downward, as shown in the illustration, to disengage the claw on the ignition switch lock cylinder. Then pull out the ignition switch lock cylinder.TEXT IN ILLUSTRATION
*1 Claw *2 Stopper *a Claw disengaged *b Driver Insertion Hole Tilt Pull out
- REMOVE IGNITION OR STARTER SWITCH ASSEMBLY (w/o Smart Key System)
- Disengage the 2 claws and remove the ignition or starter switch assembly from the upper steering column bracket assembly.NOTE:
- Be sure to start operation while the ignition or starter switch assembly faces upward, and while the upper steering column bracket assembly faces downward.
- Check the press in condition of the arrow inner part. If the inner part has loose fit, replace the upper steering column bracket assembly.
- Disengage the 2 claws and remove the ignition or starter switch assembly from the upper steering column bracket assembly.
- REMOVE POWER STEERING MOTOR ASSEMBLY NOTE:
- Do not drop the power steering motor assembly, strike it with tools or subject it to impacts.
- If the power steering motor assembly is subjected to an impact, replace it with a new one.
- Do not pull the wire harness and tilt steering support bond cable of the power steering motor assembly.
- Do not allow any moisture to come into contact with the power steering motor assembly.
- Do not loosen any bolts not mentioned in the procedure.
- Do not allow any foreign objects to contaminate the power steering motor assembly.